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油管内壁双钨极热丝TIG堆焊625镍基合金层组织及耐腐蚀性能

Microstructure and corrosion properties of 625 Ni-based alloy surfacing layer on the inner-wall material by twin tungsten electrode TIG welding with heat wire

  • 摘要: 采用由独立电源控制的双钨极热丝TIG技术在输油管道高强钢内壁制备两层Inconel 625镍基合金堆焊层,并取样对镍/钢堆焊复合板进行800 ℃和900 ℃固溶处理. 用金相显微镜和扫描电镜对焊态下和固溶处理下镍/钢堆焊复合板的微观组织形貌和构成进行分析,对镍/钢复合板进行硬度和电化学腐蚀测试,并对镍基合金堆焊层表面的钝化膜进行XPS分析. 结果表明,焊态下,第一层镍基合金堆焊层垂直于高强钢向上有序生长,第二层镍基合金堆焊层分别以第一层基体和基体内析出物为形核质点,垂直向上生长的顺序变得杂乱; 由于第二层对第一层的再加热作用,第一层镍基合金层比第二层晶粒尺寸更细小;固溶处理后,镍/钢堆焊复合板中钢热影响区组织比焊态下更加均匀细化. 镍/钢堆焊复合板焊态组织中显微硬度呈现梯度分布特征,具体表现为镍基合金堆焊层(220 HV)显著高于高强钢基板(140 HV),而钢基体热影响区因受焊接热循环作用产生组织软化,其硬度值(100 HV)最低,固溶处理使其对应区域硬度值增加. 固溶处理温度为800 ℃时,镍基合金堆焊层中析出次级镍基奥氏体γ″相,位错密度大,硬度值最高. 800 ℃固溶处理增加了镍基合金堆焊层中Nb和Mo元素的溶解,使Laves相和碳化物相减少,针状δ相增加,此时镍基合金堆焊层耐腐蚀性最佳. 对镍基合金堆焊层表面进行XPS分析可知,钝化层内层主要为Cr,Fe,Nb和Mo的氧化物,外层主要为Cr,Fe,Nb和Mo的氢氧化物.

     

    Abstract: Two Inconel 625 Ni-based alloy surfacing layers were prepared on the inner wall of high-strength steel in oil pipeline by using double tungsten electrode TIG technology with hot wire which controlled by independent power supplication. The samples obtained from the oil pipeline were solution treated at the temperature of 800 ℃and 900 ℃, respectively. The microstructure and composition of Ni/steel surfacing plate were analyzed by optical microscope (OM) and scanning electron microscope (SEM). Its hardness and electrochemical corrosion were tested and its passivation film was analyzed by X-ray photoelectron spectroscopy (XPS). The results showed that in the as-welded state, the first layer of Ni-based surfacing alloy grew upwards in order perpendicular to the steel, however, the second layer nucleated with substrate and precipitates in the substrate of the first layer alloy, and its growth sequence became chaotic. Meanwhile, the grain size of the first layer was smaller than that of the second layer owing to the heat effect of the second layer on the first layer. After solid solution treatment, the microstructure of HAZ changed more uniform and refined compared to that in the as-welded state, and this can improve the strength and toughness of the Ni/steel interface. In the as-welded state, The microstructure of Ni/steel surfacing composite plate presents a gradient distribution, which shows that the Ni/steel surfacing layer (220 HV) is significantly higher than that of the high strength steel substrate (140 HV), and the steel matrix HAZ has the lowest hardness (100 HV) due to the microstructure softening caused by the welding heat cycle.. The process of solid solution treatment can increase the corresponding hardness, especially, when the solid solution treatment temperature was 800 ℃, secondary Ni-based austenite γ" phase, whose dislocation density was large, started to form, thus the hardness value of Ni-based alloy was up to the maximum. Moreover, when the solution treatment temperature was 800 ℃, the dissolution of Nb and Mo elements increased, the Laves phase and carbide phase reduced, and the needle-like δ phase appeared, thus the corrosion resistance of Ni-based alloy reached the optical value. The passivation film was composed of two layers that the inner layer consisted of Cr, Fe, Nb, Mo oxides and the outer layer consisted of Cr, Fe, Nb, Mo hydroxide.

     

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