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基于正交试验的不锈钢局部干法水下激光焊接工艺优化

Optimization of local dry underwater laser welding process for stainless steel based on orthogonal experiment

  • 摘要: 水下激光焊接焊缝表面成形和气孔率在一定程度上决定了焊缝强度,为了研究各参数对焊缝熔宽、熔深以及气孔率的影响规律,并探究影响最大的参数对接头力学性能的影响. 利用自主搭建的水下焊接平台,对304不锈钢进行水下局部干法激光焊接,通过正交试验发现,对焊缝熔宽、熔深影响最大的参数依次是焊接速度、激光功率,对气孔率影响最大的参数依次是焊接速度、水深,硼酸浓度对焊缝熔宽、熔深以及气孔率没有显著影响、在此基础上探究了激光功率和焊接速度对接头力学性能影响规律,结果表明, 激光功率较大时,容易产生凹陷存在应力集中导致接头性能变差,在焊接速度较小时,匙孔不稳定容易产生气孔等缺陷导致接头性能变差,在该试验条件下得到了符合要求的焊接接头,最佳工艺参数组合为:焊接速度0.9 m/min,激光功率2.8-3.0 kW,保护气流量25 L/min,水深20 mm.

     

    Abstract: The surface formation and porosity of underwater laser welding seams largely determine the strength of the welds. To investigate the effects of various parameters on the melt width, melt depth, and porosity of the welds, and to explore the influence of the most significant parameters on the mechanical properties of the joints, an underwater welding platform was independently built to conduct underwater partial dry laser welding on 304 stainless steel. Through orthogonal experiments, it was found that the parameters with the greatest influence on the melt width and melt depth are welding speed and laser power, respectively, while the parameters with the greatest influence on porosity are welding speed and water depth. It was also found that boric acid concentration has no significant effect on the melt width, melt depth, and porosity of the welds. Based on these findings, the influence of laser power and welding speed on the mechanical properties of the joints was further explored. The results indicate that when the laser power is high, it is easy to create depressions that lead to stress concentration and deteriorate the joint performance. When the welding speed is low, the keyhole becomes unstable, easily leading to porosity and other defects that degrade the joint performance. Under the experimental conditions, a satisfactory welded joint was obtained with the optimal combination of process parameters being: welding speed of 0.9 m/min, laser power of 2.8–3.0 kW, shielding gas flow rate of 25 L/min, and water depth of 20 mm.

     

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