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异质材料钎焊技术与应用研究进展

Research progress in dissimilar material brazing technology and applications

  • 摘要: 轻量化、高性能与多功能化是当前制造业的新兴趋势,在该趋势的推动下,材料连接技术逐渐向多材料、混合结构的方向发展,从而显著提升了对异质材料连接的需求. 异质材料连接技术能够充分发挥不同材料的性能优势,满足现代工业对结构轻量化、功能集成化和性能最优化的要求. 然而,异质材料在连接过程中,由于物理、化学和热力学性质的显著差异,容易出现物相不相容、受热不均匀、界面化合物不稳定、残余应力较大等难题. 针对上述问题,文中总结了近年来异质材料钎焊领域的相关研究和应用现状. 首先,从被连接母材的角度出发,介绍了陶瓷与陶瓷基复合材料、高温合金和金刚石3种典型异质材料钎焊问题的研究热点;其次,从连接方法的角度,介绍了熔钎焊等新兴钎焊工艺和技术的发展现状;最后,总结了异质材料钎焊技术的应用以及所面临的关键问题,并对其未来的发展趋势和技术难点进行了展望.

     

    Abstract: Lightweight, high-performance, and multifunctional designs are emerging trends in modern manufacturing. Driven by these trends, material joining technologies are gradually evolving toward multi-material and hybrid structures, thereby increasing the demand for joining dissimilar materials. Dissimilar material joining technologies can fully leverage the performance advantages of different materials, meeting the requirements of modern industry for structural lightweighting, functional integration and performance optimization. However, during the joining of dissimilar materials, challenges such as material incompatibility, uneven heating, unstable interfacial compounds, and significant residual stresses often arise. In response to these problems, recent research and application progress in the field of brazing for dissimilar materials were summarized. Firstly, from the perspective of joined base materials, the research hotspots in brazing three typical types of dissimilar materials were introduced, including ceramics and ceramic matrix composites, high temperature alloy, and diamond. Subsequently, from the perspective of joining methods, the development status of emerging brazing processes and technologies was reviewed, such as welding-brazing. Finally, the applications of brazing technologies in dissimilar materials were summarized, and the key challenges faced were highlighted, providing an outlook on future development trends and technical difficulties.

     

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