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超高强钢分步冷却激光焊接头强韧性分析

Analysis of the Strength and toughness of welded joints in ultra high strength steel with a step-cooling laser welding

  • 摘要: 为解决超高强钢焊后接头强韧性失配的问题,文中研究借鉴淬火配分工艺(quenching and partitioning,Q&P)原理提出一种分步冷却工艺,研究分步冷却焊接工艺对焊接接头力学性能的影响. 基于焊接数值模拟的方法设计了分步冷却系统,并与现有激光焊系统集成,开展了超高强钢分步冷却焊接试验,对比分析了分步冷却焊接工艺对焊接接头力学性能的影响,探讨了分步冷却激光焊接头强韧化机理. 结果表明,相较于激光焊,分步冷却激光焊使得焊接接头各区域的宽度均有所下降,焊接接头的屈服强度提高5.8%,抗拉强度提高4.9%,韧性值提高约6.8%. 这是由于分步冷却导致冷却速率较高,原奥晶粒尺寸减小,从而形成更细、更窄的板条马氏体,提升了接头的强度;同时由于自配分的作用,残余奥氏体含量增加,引发相变诱导塑性效应(transformation-induced plasticity,TRIP)导致韧性提高.

     

    Abstract: To address the strength-toughness mismatch in ultra-high strength steel welded joints, a step-cooling process inspired by the Quenching and Partitioning (Q&P) principle was proposed and its impact on the mechanical properties of welded joints was investigated. The step-cooling system was designed using welding numerical simulation methods and integrated with existing laser welding equipment. The conventional laser welding tests and the step-cooling laser welding tests were conducted on ultra-high strength steel. The influence of step-cooling laser welding process on the mechanical properties of welded joints was compared and analyzed. Additionally, the strengthening-toughening mechanism of step-cooling laser welded joints was elucidated. Results demonstrate that compared to conventional laser welding, the step-cooling laser welding reduces the width of various joint zones while enhancing yield strength by 5.8%, increasing tensile strength by 4.9%, and improving toughness by approximately 6.8%. This improvement primarily stems from accelerated cooling rates during the step-cooling process, which refine prior austenite grains and produce finer/narrower lath martensite, thereby enhancing joint strength. Moreover, the self-partitioning effect increases retained austenite content, inducing transformation-induced plasticity (TRIP) effect that contributes to toughness enhancement.

     

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