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基于智能方法的铝合金焊接接头疲劳演化分析

Fatigue evolution analysis of aluminum alloy welded joints based on intelligent methods

  • 摘要: 针对动车组车体结构铝合金焊接接头在长期服役过程中受到自然老化和累积疲劳损伤的共同作用,导致其性能逐渐衰退的问题,基于人工智能方法开展铝合金焊接接头疲劳演化分析. 取不同运营里程和服役年限的动车组车体铝合金裙板焊接接头进行高周疲劳试验,基于升降法测定其疲劳强度. 使用多项式回归、指数衰减、对数函数、多元线性回归四种数学模型对铝合金焊接接头进行疲劳强度演化规律分析;提出一种基于生成式对抗网络(Generative Adversarial Network,GAN)、鲸鱼优化算法(Whale Optimization Algorithm,WOA)和支持向量回归机(Support Vector Regression,SVR)融合的焊接接头疲劳强度预测模型. 结果表明,铝合金焊接接头疲劳强度随服役年限和运营里程增加呈现明显的非线性衰减趋势,其中多项式回归模型能够最准确地描述多因素耦合作用下的疲劳性能演化规律,所提出的GAN-WOA-SVR模型可以充分考虑疲劳强度的多重影响因素及其不确定性,具有较高精度.

     

    Abstract: For the aluminum alloy welded joints in the carbody of electric multiple units (EMUs), their mechanical properties gradually degrade during long-term service due to the combined effects of natural aging and cumulative fatigue damage. To address this issue, fatigue evolution analysis of aluminum alloy welded joints was conducted based on artificial intelligence methods. High-cycle fatigue tests were performed on welded joints of aluminum alloy skirt plates of EMUs with different operating mileages and service durations, and their fatigue strengths were determined using the staircase method. Four mathematical models including polynomial regression, exponential decay, logarithmic function, and multiple linear regression, were employed to analyze the evolution law of fatigue strength of the aluminum alloy welded joints. Furthermore, a fatigue strength prediction model for aluminum alloy welded joints was proposed by integrating the generative adversarial network (GAN), whale optimization algorithm (WOA), and support vector regression (SVR). The results show that the fatigue strength of the aluminum alloy welded joints exhibits a significant nonlinear decay trend with increasing service duration and operating mileage. Among the models, the polynomial regression model most accurately describes the fatigue performance evolution under multi-factor coupling conditions. The proposed GAN-WOA-SVR model effectively accounts for multiple influencing factors and uncertainties in fatigue strength, demonstrating high prediction accuracy.

     

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