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山河, 罗震, 张成大, 敖三三, 孟繁亮. 激光深熔焊声源发声机理[J]. 焊接学报, 2016, 37(8): 26-30.
引用本文: 山河, 罗震, 张成大, 敖三三, 孟繁亮. 激光深熔焊声源发声机理[J]. 焊接学报, 2016, 37(8): 26-30.
SHAN He, LUO Zhen, ZHANG Chengda, AO Sansan, MENG Fanliang. Mechanism of sound source in laser deep penetration welding process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(8): 26-30.
Citation: SHAN He, LUO Zhen, ZHANG Chengda, AO Sansan, MENG Fanliang. Mechanism of sound source in laser deep penetration welding process[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(8): 26-30.

激光深熔焊声源发声机理

Mechanism of sound source in laser deep penetration welding process

  • 摘要: 声信号是激光焊接过程中重要的质量检测参量,目前对于激光声信号的发声机理认识还不够深刻.文中对激光深熔焊过程中声源发声机理和熔池小孔形貌进行了深入研究.首先参考声学中亥姆霍兹效应,通过声电类比,得到小孔形貌与声音信号强度和共振频率的关系.采用CCD图像采集系统获得小孔实际形貌,验证理论研究所得结果的合理性.通过声信号采集系统获取给定焊接工艺参数下的激光焊接声场数据,进行快速傅里叶变换处理,获得声场幅值谱图.结果表明,试验数值与理论值相吻合,证明所提出的小孔发声机理具有较好的适用性.

     

    Abstract: Acoustic signal is an important parameter in laser welding process, and the understanding of mechanism of the laser acoustic signal is not deep enough. A thorough research on the mechanism of sound source and keyhole profile during laser deep penetration welding process were carried out. By considering the Helmholtz effect in acoustics, the relationship between the morphology of the keyhole and the intensity of the sound signal and the resonance frequency was obtained through the acoustic-electric analogy. CCD image acquisition system was used to obtain the actual shape of the hole, and the rationality of the results obtained from the theoretical study was verified. Through the acoustic signal acquisition system, the acoustic data in laser welding process were acquired, and the amplitude spectrum of sound field was obtained by the fast FFT transform. The results show that the experimental results are in good agreement with the theoretical values, and the proposed acoustic mechanism of keyhole is suitable for application.

     

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