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徐国梁, 郑振太, 刘鹏飞, 张立胜, 王涛. 高脱渣率烧结焊剂熔渣晶体类型及其成分分布[J]. 焊接学报, 2013, (11): 109-112.
引用本文: 徐国梁, 郑振太, 刘鹏飞, 张立胜, 王涛. 高脱渣率烧结焊剂熔渣晶体类型及其成分分布[J]. 焊接学报, 2013, (11): 109-112.
XU Guoliang, ZHENG Zhentai, LIU Pengfei, ZHANG Lisheng, WANG Tao. Grain types and composition distribution of agglomerated flux with high slag detachability[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (11): 109-112.
Citation: XU Guoliang, ZHENG Zhentai, LIU Pengfei, ZHANG Lisheng, WANG Tao. Grain types and composition distribution of agglomerated flux with high slag detachability[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2013, (11): 109-112.

高脱渣率烧结焊剂熔渣晶体类型及其成分分布

Grain types and composition distribution of agglomerated flux with high slag detachability

  • 摘要: 通过均匀设计方法,以脱渣性为目标,对高碱度MgO-Al2O3-CaO渣系进行优化,并试验测定了脱渣率.在此基础上分别采用SEM观察熔渣晶体微观组织形貌及其特征、EDAX测定熔渣不同微区的成分含量、XRD确定熔渣的物相组成.发现脱渣率较高的10号焊剂的熔渣主要由含Zr,Mg,Ca,Al及Si元素的复合岩石相构成,熔渣不同微区的元素含量差别很大,形成了锆型雪花晶、镁型十字晶及钙型树枝晶.锆型和钙型晶体能够阻碍镁型晶体的生长,锆还起到细化镁型晶体的作用.结果表明,通过提高焊剂中大理石及锆英砂的含量使熔渣中镁型晶体微观组织的连续性和方向性发生改变,是改善脱渣性的一种有效途径.

     

    Abstract: In order to enhance slag detachability of agglomerated flux for low-alloy steel in root bead,uniform design method was used to optimize slag systems for MgO-Al2O3-CaO with high basicity and slag detachability test.Then scanning electron microscopy (SEM),energy dispersive x-ray analysis (EDAX) and X-ray diffraction (XRD) were used to analyze the microstructure,compositions and phase of slag.The results show that the No.10 slag with higher detachability is mainly made of compound rock phases,whose main elements are Zr,Mg,Ca, Al and Si.Since the element content is different in slag microzone, it can form snowflake grain with Zr,cross grain with Mg, and dentrite with Ca.Dentrite with Ca and snowflake grain with Zr can hinder the growth of cross grain with Mg.In addition,Zr has a role in refining cross grain with Mg.So the increase of the contents of marble and zircon sand in flux can change the continuity and direction of cross grain with Mg in slag.It will be a valid way to improve slag detachability.

     

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