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李玉龙, 张华, 张光云, 徐建宁, 胡瑢华. 基于TIG堆焊技术的低碳钢零件精密快速成形[J]. 焊接学报, 2009, (9): 37-40.
引用本文: 李玉龙, 张华, 张光云, 徐建宁, 胡瑢华. 基于TIG堆焊技术的低碳钢零件精密快速成形[J]. 焊接学报, 2009, (9): 37-40.
LI Yulong, ZHANG Hua, ZHANG Guangyun, XU Jianning, . Precision rapid prototyping of steel parts using TIG depositision technology[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (9): 37-40.
Citation: LI Yulong, ZHANG Hua, ZHANG Guangyun, XU Jianning, . Precision rapid prototyping of steel parts using TIG depositision technology[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (9): 37-40.

基于TIG堆焊技术的低碳钢零件精密快速成形

Precision rapid prototyping of steel parts using TIG depositision technology

  • 摘要: 建立了基于TIG堆焊技术的熔焊快速成形系统,包括焊接电源、TIG焊枪、送丝机构、数控机床、工控机和电压电流采集卡等.TIG焊机进行堆焊成形,数控机床控制焊机的行走并进行后续的切削加工,工控机采集焊接过程中的成形数据,进行反馈控制.针对低碳钢TIG堆焊成形过程中热量积累导致工件边缘塌陷的问题建立了电压反馈模糊控制系统.结果表明,在电压反馈模糊控制系统的辅助下进行堆焊可获得成形良好的墙体工件.进行了圆筒形状低碳钢零件的熔焊快速成形,在TIG堆焊的基础上进行了数控切削加工,获得了高精度的成形工件.

     

    Abstract: A rapid prototyping(RP) system is presented in this paper.This RP system is based on the tungsten inert gas(TIG) welding deposition technology, which includes a welding electrical source, a TIG welding torch, a wire feeder, a numerical controlled milling equipment, an industrial computer, an AD sampling card and etc.The TIG welding torch and wire feeder were used for weld deposition;the numerical controlled milling equipment was used for controlling the movement of the TIG torch and milling the deposited parts;the industrial computer was used for sampling data and feedbacking control during the deposition process.For resolving the problem of edge sink in weld deposited part, a fuzz control system based on voltage feedback was designed.A wall-shape part was deposited with the help of this fuzz control system.Then a cylinder-shape part with precise geometry size was deposited and milled in the RP system.

     

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