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马贝, 李宏伟, 常辉, 胡锐. 间隙对三层圆管爆炸焊接影响的数值模拟[J]. 焊接学报, 2009, (9): 33-36,40.
引用本文: 马贝, 李宏伟, 常辉, 胡锐. 间隙对三层圆管爆炸焊接影响的数值模拟[J]. 焊接学报, 2009, (9): 33-36,40.
MA Bei, LI Hongwei, CHANG Hui, HU Rui. Simulation of effects of stand-off distance on explosive welding of three-layer tubes[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (9): 33-36,40.
Citation: MA Bei, LI Hongwei, CHANG Hui, HU Rui. Simulation of effects of stand-off distance on explosive welding of three-layer tubes[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2009, (9): 33-36,40.

间隙对三层圆管爆炸焊接影响的数值模拟

Simulation of effects of stand-off distance on explosive welding of three-layer tubes

  • 摘要: 爆炸焊接工艺是实现异种材料冶金结合的先进连接工艺,间隙是影响焊接质量的重要工艺参数.基于ANAYS/LS-DYNA平台建立了钢铜铜三层圆管爆炸焊接的三维有限元模型,研究了不同间隙下的成形过程和焊接质量.结果表明,当间隙1和间隙2分别设置为复管1厚度的1/4~1倍和复管2厚度的1/2~2倍时可实现良好复合;复合管的最大塑性应变和最大有效应力受间隙影响较小,却在6μs时间内极速增大并趋于稳定;间隙1的大小同时影响复管1和复管2的加速运动,而间隙2只影响复管2的加速运动.

     

    Abstract: Explosive welding is an advanced technology to achieve metallurgical bonding of dissimilar materials.Stand-off distance has a great effect on bonding quality.A 3D finite element model of explosive welding of steel/copper/copper three-layer tubes was established on the platform of ANSYS/LS-DYNA.The effects of stand-off distance on the explosive welding process and bonding quality were studied.The simulation results indicate that high bonding quality can be achieved when stand-off distance 1 and 2 is set to be 1/4-1 times of the thickness of flyer tube 1 and 1/2-2 times of the thickness of flyer tube 2 respectively.They do a little effect on the maximal plastic strain and the maximal effective stress of the bonded tube, which increase rapidly within 6 μs and then are stable.Stand-off distance 1 effects the movement of flyer tube 1 and flyer tube 2, while stand-off distance 2 only effects the movement of flyer tube 2.

     

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