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王克鸿, 张德库, 郑石雄, 葛佳棋. 空心螺柱旋弧焊接方法[J]. 焊接学报, 2008, (12): 101-103,108.
引用本文: 王克鸿, 张德库, 郑石雄, 葛佳棋. 空心螺柱旋弧焊接方法[J]. 焊接学报, 2008, (12): 101-103,108.
WANG Kehong, ZHANG Deku, ZHENG Shixiong, GE Jiaqi. Method of hollow stud rotating arc welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (12): 101-103,108.
Citation: WANG Kehong, ZHANG Deku, ZHENG Shixiong, GE Jiaqi. Method of hollow stud rotating arc welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2008, (12): 101-103,108.

空心螺柱旋弧焊接方法

Method of hollow stud rotating arc welding

  • 摘要: 基于纵向发散型磁场迫使电弧沿螺柱壁旋转的思路,提出了空心螺柱旋弧焊接新工艺。针对外径12mm、壁厚3mm的空心螺柱,实现了螺柱焊电弧绕螺柱四周壁的均匀旋转。焊接工艺试验表明,旋弧螺柱焊工艺参数明显大于同外径实心螺柱,焊接工艺有较大的规范窗口,但相对实心螺柱窗口变窄,最佳旋弧电流参数范围为1~2A,焊接时间为600~700ms,焊接电流为800~900A。接头性能检测表明,旋弧螺柱焊获得了饱满美观的螺柱焊成形,宏观组织检测未发现未熔合、夹渣、气孔等焊接缺陷,界面焊合率达到了100%,接头强度可保持在330~390MPa。

     

    Abstract: Based on the idea of vertical divergent magnetic field making arc moving along the stud inwall, a new hollow stud rotating arc welding technology is presented.For hollow studs with outer-diameter of 12 mm and wall thickness of 3 mm, the homogeneous revolution of arc along stud wall is realized.Welding process experiments show that the process parameters of rotating arc stud welding are obviously greater than the same outer-diameter solid stud, and the welding technology normalized window is bigger, but narrower than that of solid stud.The optimum parameter of rotary arc current is 1-2 A, welding time is over 600-700 ms, welding current is 800-900 A.Joint performance testing results show that the formation of hollow stud welded joint is full and good.Macrostructure detection results show that there are no defection such as incomplete fusion, slag and porosity, the interface fusion rate reaches 100%, and the interface strength maintains at 370-410 MPa.

     

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