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张玉华, 史纯成. 镁在铝合金真空钎焊过程中作用的研究[J]. 焊接学报, 1983, (2): 55-71.
引用本文: 张玉华, 史纯成. 镁在铝合金真空钎焊过程中作用的研究[J]. 焊接学报, 1983, (2): 55-71.
Zhang Yuhua, Shin Chuncheng. STUDY ON VACUUM BRAZING OF ALUMINIUM ALLOY[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1983, (2): 55-71.
Citation: Zhang Yuhua, Shin Chuncheng. STUDY ON VACUUM BRAZING OF ALUMINIUM ALLOY[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 1983, (2): 55-71.

镁在铝合金真空钎焊过程中作用的研究

STUDY ON VACUUM BRAZING OF ALUMINIUM ALLOY

  • 摘要: 试验证明,铝真空钎焊时,大都借助于镁才能获得优质接头。本文研究了复合板试样经不同温度的钎焊加热后,用俄歇能谱仪及扫描电镜分析钎料层中镁的变化及钎料层表面形态的变化,明确了镁在钎科熔化温度下能产生聚集性蒸发。这一现象对形成优质接头具有重要作用。此外,用附加镁块的方式,研究了不同镁蒸气浓度对钎料填充间隙能力的影响。结果表明,钎缝附近镁的浓度适量是获得优质钎缝的关键。浓度过大,钎料流失;浓度过小,钎料不漫流,均形不成焊角。通过环状的T型接头试验,由于结构开敞程度的不同(如内外焊角),镁蒸气的作用效果亦不同,调整附加镁量或加罩可获得优质接头。在上述试验的基础上,应用试验所得结果及工艺措施,成功地钎焊了具有空间曲面T型接头的叶轮。

     

    Abstract: It was shown from experimental results that excellent brazability of aluminium alloy could be obtained with magnesium activator in vacuum brazing.It was the purpose of the present study with the help of Auger electron spectroscopy and Scanning electron microscopy surface analysis to research for variation of magnesium constituent and surface configuration of brazing filler metal layer on composite sheet specimens.At different temperature the concentrated evaporation of magnesium constituent atmelting temperature of brazing filler metal was indicated during experiments.Thiseffect may play a positive factor in form of fine fillet.In addition,by adding of magnesium pieces,the effect of different magnesium vapour concentrations on the abilityof brazing filler metal to fill the joint gap was studied.The results of these testsindicate that proper concentration of magnesium near the joints is the key to obtainfair brazing joints.While the concentration of magnesium is excessive,the brazingfiller metal flows away and when the concentration of magnesium is low,the brazingfiller metal does not spread and the fillets do not form.The tests of annular T-typejoint show that due to the different degree of opening of structure (for example,external and internal fillets),the effect of magnesium is different.By adjusting theadding magnesium amount or putting on an accessory cover are able to get excellentjoints.On the basis of experiments above mentioned and making use of obtainedexperiment results and technological measures,the blade wheels were brazed successfully.

     

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