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旷小聪, 齐铂金, 杨建平, 鲁应焱. Inconel-52M焊丝高频脉冲TIG电弧及熔池流动行为研究[J]. 焊接学报, 2024, 45(1): 1-9. DOI: 10.12073/j.hjxb.20230309005
引用本文: 旷小聪, 齐铂金, 杨建平, 鲁应焱. Inconel-52M焊丝高频脉冲TIG电弧及熔池流动行为研究[J]. 焊接学报, 2024, 45(1): 1-9. DOI: 10.12073/j.hjxb.20230309005
KUANG Xiaocong, QI Bojin, YANG Jianping, LU Yingyan. Study on the behavior of high-frequency pulsed TIG arc and molten pool flow of Inconel-52M welding wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(1): 1-9. DOI: 10.12073/j.hjxb.20230309005
Citation: KUANG Xiaocong, QI Bojin, YANG Jianping, LU Yingyan. Study on the behavior of high-frequency pulsed TIG arc and molten pool flow of Inconel-52M welding wire[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2024, 45(1): 1-9. DOI: 10.12073/j.hjxb.20230309005

Inconel-52M焊丝高频脉冲TIG电弧及熔池流动行为研究

Study on the behavior of high-frequency pulsed TIG arc and molten pool flow of Inconel-52M welding wire

  • 摘要: 基于高速摄像机和图像处理技术,分析了脉冲频率(0~60 kHz)对焊接电弧和Inconel-52M镍合金焊丝熔池流动行为的影响及其作用规律. 结果表明,在常规低频脉冲电流上复合高频脉冲电流会使电弧形态显著收缩,随着高频脉冲频率的增加,电弧弧根尺寸逐渐减小. 与常规低频脉冲焊相比,高频脉冲电弧的整体面积减小,核心区面积及其占比增加,电弧能量集中度和温度(能量)得到提高. 在高频脉电流的作用下,电弧轴向压强和径向电磁力增大,最大可分别提高18.0%和8.1%. 电弧轴向电磁压强增大导致熔池流动性增强,使焊缝液态金属流动更充分,从而易形成大焊缝宽度和低润湿角的焊缝形貌.

     

    Abstract: Based on high-speed camera and image processing technology, the influence of pulse frequency (0-60 kHz) on the behavior of welding arc and molten pool flow of Inconel-52M nickel alloy welding wire was analyzed, as well as their underlying mechanisms. The results indicated that the combination of high-frequency pulse current on conventional low-frequency pulse current could significantly shrink the arc shape, and the arc root size would gradually decrease with the increase of high-frequency pulse frequency. Compared to traditional low-frequency pulse welding, the overall area of the high-frequency pulsed arc decreased, while its core area and proportion increased, leading to improved arc energy concentration and temperature. Under the influence of high-frequency pulse current, both the axial pressure and radial electromagnetic force of the welding arc increased, with maximum increases of 18.0% and 8.1%, respectively. The rise in axial pressure promoted the fluidity of the weld pool, enabling more complete liquid metal flow during the welding process and resulting in a weld morphology characterized by large width and low wetting angle.

     

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