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朱春霞, 邱渤杰. 选区激光熔化316L扫描特征参数对表面形貌影响[J]. 焊接学报, 2023, 44(3): 114-121, 128. DOI: 10.12073/j.hjxb.20220426002
引用本文: 朱春霞, 邱渤杰. 选区激光熔化316L扫描特征参数对表面形貌影响[J]. 焊接学报, 2023, 44(3): 114-121, 128. DOI: 10.12073/j.hjxb.20220426002
ZHU Chunxia, QIU Bojie. Effect of scanning characteristic parameters on surface morphology of selective laser melting 316L[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(3): 114-121, 128. DOI: 10.12073/j.hjxb.20220426002
Citation: ZHU Chunxia, QIU Bojie. Effect of scanning characteristic parameters on surface morphology of selective laser melting 316L[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(3): 114-121, 128. DOI: 10.12073/j.hjxb.20220426002

选区激光熔化316L扫描特征参数对表面形貌影响

Effect of scanning characteristic parameters on surface morphology of selective laser melting 316L

  • 摘要: 为研究不同扫描特征参数组合对选区激光熔化(selective laser melting, SLM)表面形貌的影响,以316L不锈钢粉末为例,进行介观尺度的单层双道数值模拟研究.基于离散元法建立单层的粉床数值模型.使用流体体积法对粉床受热部分粉末的熔化过程中的熔化、流动和凝固过程进行计算.考虑激光功率、扫描速度和扫描间距3个扫描特征参数,设计并进行正交试验,从熔道形貌特征和熔道宽度2个方面研究所选扫描特征参数对成形件表面的熔道形貌影响.依据数值模拟中的参数进行实际打印及形貌观察试验,验证数值模拟的有效性.结果表明,在313 ~ 500 J/m的线能量密度和50 ~ 90 μm的扫描间距范围内,可以得到平整连续局部缺陷少的熔道形貌,且该区间内的参数组合依次线性对应;对熔道形貌的完整性影响由大到小依次为扫描速度、扫描间距和激光功率.

     

    Abstract: In order to study the influence of different scanning characteristic parameters on the surface morphology of selective laser melting (SLM), 316L stainless steel powder was taken as an example to carry out the single-layer and double-track numerical simulation at the mesoscopic scale. Based on the Discrete Element Method, the numerical model of powder bed is established. The Volume of Fluid method is used to calculate the melting, flow and solidification process of heated powder in powder bed. Considering the three scanning characteristic parameters of laser power, scanning speed and scanning spacing, the orthogonal experiment was designed and carried out to study the influence of selected scanning characteristic parameters on the tracks morphology on the surface of the formed part was studied from the two aspects of the tracks morphology and the tracks width.The effectiveness of numerical simulation was verified by actual printing and morphology observation experiments. The results show that in the range of linear energy density of 313 ~ 500 J/m and scanning interval of 50 ~ 90 μm, the morphology of melting tracks with smooth continuous local defects can be obtained, and the parameter combination in this interval is linearly corresponding in turn. In terms of the influence on the integrity of the weld morphology, scanning speed > scanning spacing > laser power.

     

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