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王诗洋, 刘士伟, 侯星宇, 孙元, 曹楠, 石万鹏. 焊丝成分对镍基高温合金TIG焊焊接性的影响[J]. 焊接学报, 2023, 44(3): 31-36, 60. DOI: 10.12073/j.hjxb.20220401001
引用本文: 王诗洋, 刘士伟, 侯星宇, 孙元, 曹楠, 石万鹏. 焊丝成分对镍基高温合金TIG焊焊接性的影响[J]. 焊接学报, 2023, 44(3): 31-36, 60. DOI: 10.12073/j.hjxb.20220401001
WANG Shiyang, LIU Shiwei, HOU Xingyu, SUN Yuan, CAO Nan, SHI Wanpeng. Effect of wire composition on weldability of a Ni-based superalloy welded by TIG method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(3): 31-36, 60. DOI: 10.12073/j.hjxb.20220401001
Citation: WANG Shiyang, LIU Shiwei, HOU Xingyu, SUN Yuan, CAO Nan, SHI Wanpeng. Effect of wire composition on weldability of a Ni-based superalloy welded by TIG method[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2023, 44(3): 31-36, 60. DOI: 10.12073/j.hjxb.20220401001

焊丝成分对镍基高温合金TIG焊焊接性的影响

Effect of wire composition on weldability of a Ni-based superalloy welded by TIG method

  • 摘要: 解决K4951合金的熔焊修复是实现新一代航空发动机机匣研制的关键.针对K4951合金中的难熔元素含量高、可焊性较差的问题,本文根据该合金的成分特点,通过调整母材中的沉淀强化元素和固溶强化元素,设计出7种成分的焊丝,并利用扫描电镜、透射电镜、电子探针和热力学软件等研究手段分析了合金元素对焊接接头的裂纹敏感性和持久性能的影响.结果表明,在母材成分的基础上提高焊丝中B元素含量至0.04%,接头的裂纹敏感性显著增加,焊缝金属加工即断裂;提高Nb元素含量可提升晶界液膜的愈合能力,有效的降低焊缝样品的焊接敏感性,接头的持久寿命由15 h提升至41 h;降低Cr,Mo元素的含量可以在一定程度上提高的合金的裂纹敏感性,使接头的持久寿命提升;提高Al元素的含量,同时调控Nb,Cr,Mo等元素可有效抑制裂纹形成,并提升了焊缝金属的高温服役性能.研究结果可为后续沉淀强化镍基高温合金的焊接性研究提供一定的参考价值.

     

    Abstract: To solve the fusion welding problem of K4951 alloy is the key to realize the development of a new generation of aero-engine casing. Since the K4951 alloy contains the high content of refractory elements and the weldability is poor, this study designed seven kinds of welding wires by adjusting the precipitation-strengthening elements and solid-solution strengthening elements according to the composition characteristics of the alloy. The effects of alloying elements on crack sensitivity and creep properties of the welding joints were analyzed by means of scanning electron microscopy (SEM), transmission electron microscopy (TEM), electro-probe microanalyzer (EPMA) and thermal-calc software. Results show that when the content of B was increased to 0.04%, the crack sensitivity of the joint was significantly increased, and the weld metal is fractured. Increasing the Nb content can improve the healing ability of the liquid film in grain boundary, which can reduce the welding sensitivity of welding samples, and increase the creep life of joints from 15 h to 41 h. Reducing the content of Cr and Mo can increase the crack sensitivity of the alloy to a certain extent and increase the creep life of the joint. Increasing Al content and regulating the Nb, Cr, Mo and other elements can effectively inhibit crack formation and improve the high-temperature service performance of the welding joint. The results of this study can provide an important reference value for the subsequent research on weldability of precipitation strengthened nickel-based superalloy.

     

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