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王泽力, 张天奕, 刁国宁, 徐国敏, 刘黎明. 低碳钢三丝间接电弧焊传热机制及工艺性能[J]. 焊接学报, 2022, 43(1): 1-6. DOI: 10.12073/j.hjxb.20210627001
引用本文: 王泽力, 张天奕, 刁国宁, 徐国敏, 刘黎明. 低碳钢三丝间接电弧焊传热机制及工艺性能[J]. 焊接学报, 2022, 43(1): 1-6. DOI: 10.12073/j.hjxb.20210627001
WANG Zeli, ZHANG Tianyi, DIAO Guoning, XU Guomin, LIU Liming. Heat transfer mechanism and mechanical properties of triple-wire gas indirect arc welding for low carbon steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(1): 1-6. DOI: 10.12073/j.hjxb.20210627001
Citation: WANG Zeli, ZHANG Tianyi, DIAO Guoning, XU Guomin, LIU Liming. Heat transfer mechanism and mechanical properties of triple-wire gas indirect arc welding for low carbon steel[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2022, 43(1): 1-6. DOI: 10.12073/j.hjxb.20210627001

低碳钢三丝间接电弧焊传热机制及工艺性能

Heat transfer mechanism and mechanical properties of triple-wire gas indirect arc welding for low carbon steel

  • 摘要: 为减小低碳钢焊接热输入、优化焊接变形等缺陷,使用三丝间接电弧焊(triple-wire gas indirect arc welding, TW-GIA焊)方法,并利用红外测温系统及高速成像设备对TW-GIA焊传热机制进行了测量. 结果表明,TW-GIA焊具备显著的小热输入优势,可实现无明显焊接变形的单道焊成形,热影响区宽度小于MIG焊. 与传统电弧焊不同,随着焊接高度的增加,TW-GIA焊热输入逐渐降低,焊接高度从4 mm增至24 mm时,传热模式由电弧热对流 + 熔池热传导转变为仅熔池热传导. TW-GIA焊焊缝及热影响区晶粒尺寸细小,并消除了魏氏体的存在,焊缝区平均显微硬度可达289.8 HV,最大抗拉强度为472 MPa,断后伸长率为26.5%.

     

    Abstract: In order to reduce the welding heat input of low carbon steel and optimize the welding deformation and other defects, the triple-wire indirect arc welding (TW-GIA welding) method was used, and the heat transfer mechanism of TW-GIA was discussed based on the infrared temperature measurement system and high-speed imaging measurement results. The results show that TW-GIA welding has a significant advantage of small heat input, and can realize single-pass welding without obvious welding deformation. The width of the heat affected zone was smaller than that of MIG welding. Unlike traditional arc welding, the heat input of TW-GIA welding gradually decrease with the increase of welding height. Heat transfer mode changed from arc heat convection + molten pool heat conduction to only molten pool heat conduction when the welding height increased from 4 mm to 24 mm. The grain size of TW-GIA fusion zone and heat affect zone was small, and the widmannstatten structure was eliminated. The average microhardness of TW-GIA weld zone reached 289.8 HV, the maximum tensile strength was 472 MPa, and the elongation was 26.5%.

     

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