铝合金搅拌摩擦焊缝摩擦塞补焊组织与力学性能
Microstructure and mechanical properties of friction plug welding for friction stir welded aluminum alloy
-
摘要: 对2219-T87铝合金搅拌摩擦焊缝进行摩擦塞补焊工艺试验,对塞补焊接头的焊缝成形、显微组织、显微硬度和抗拉强度进行了观察和测试,对拉伸断口进行了扫描电镜观察.结果表明,在7 500 r/min的焊接转速和40~55 kN的焊接压力下可获得无缺陷摩擦塞补焊接头;塞补焊接头沿垂直于搅拌焊缝方向的最大抗拉强度和断后伸长率分别可以达到336 MPa和8%,分别相当于母材抗拉强度和断后伸长率的73.9%和66.7%;在母材和塞棒之间的底部结合面是最薄弱的区域,如何控制该区域的结合强度是影响摩擦塞补焊接头拉伸性能的关键因素.Abstract: Friction plug welding for AA2219-T87 friction stir welds were performed, the macro/micro structures, hardness distributions and tensile strength were observed and tested, and the tensile fracture was observed by scanning electron microscope. The main findings are as follows:With 7500rpm rotational speed and axial force 40~55 kN can obtain defect-free plug welded joint; The ultimate tensile strength (UTS) and elongation of FPW joint in perpendicular direction can reach 336 MPa and 8%, respectively, approximately 73. 9% and 66. 7% being equivalent to that of base metal; The weakest bonding regions are always produced at the bottom bonding interface between the BM and PM and how to control the connection quality of the bottom bonding interface should be the key factor affecting the tensile properties of the friction plug welding joint.
-
Keywords:
- friction plug welding /
- welding process /
- microstructure /
- mechanical property
-
-
[1] Wang Dayong, Feng Jicai, Guo Delun, et al. Process of friction-stir welding high-strength aluminum alloy and mechanical properties of joint[J]. China Welding, 2004, 13(2):159-162. [2] 邢丽,柯黎明,刘鸽平,等.铝合金LD10的搅拌摩擦焊组织及性能分析[J].焊接学报, 2002, 23(6):55-58 Xing Li, Ke Liming, Liu Geping, et al. Microstructure and performance analysis of friction stir welding of aluminum alloy LD10[J]. Transactions of the China Welding Institution, 2002, 23(6):55-58 [3] Hartley P J, McCool A. Friction plug weld repair for the space shuttle external tank[R]. New Orleans, LA United States:Lockheed Martin Manned Space Systems, 2000. [4] 范平章.摩擦塞补焊研发与关键问题[J].航天制造技术, 2007, 2(1):34-37 Fan Pingzhang. Development of friction plug repair welding and key issues[J]. Aerospace Manufacturing Technology, 2007, 2(1):34-37 [5] 赵衍华,刘景铎,朱瑞灿,等.补焊技术的新突破——摩擦塞补焊[J].焊接, 2009(9):16-21 Zhao Yanhua, Liu Jingduo, Zhu Ruican, et al. A new breakthrough of repair welding technology-friction plug welding[J]. Welding&Joining, 2009(9):16-21 [6] Metz D F, Weishaupt E R, Barkey M E, et al. A microstructure and microhardness characterization of a friction plug weld in friction stir welded 2195 Al-Li[J]. Journal of Engineering Materials and Technology, 2012, 134(2):021005. [7] Metz D F, Barkey M E. Fatigue behavior of friction plug welds in 2195 Al-Li alloy[J]. International Journal of Fatigue, 2012, 43:178-187. [8] 栾国红,季亚娟,董春林,等. LY12铝合金摩擦塞补焊接头组织分析[J].焊接学报, 2006, 27(10):1-3 Luan Guohong, Ji Yajuan, Dong Chunlin, et al. Microstructure of LY12 aluminum alloy welded joint of friction plug welding[J]. Transactions of the China Welding Institution, 2006, 27(10):1-3 [9] 赵衍华,刘景铎,张加涛,等. 2014铝合金拉锻式摩擦塞补焊接头微观组织及力学性能[J].航空制造技术, 2009(23):86-90 Zhao Yanhua, Liu Jingduo, Zhang Jiatao, et al. Microstructure and mechanical properties of friction plug welded joint of 2014 aluminum alloy[J]. Aeronautical Manufacturing Technology, 2009(23):86-90 [10] 王国庆,赵衍华,孔德跃,等. LD10铝合金熔焊接头缺陷的拉锻式摩擦塞补焊[J].焊接, 2010(6):38-42 Wang Guoqing, Zhao Yanhua, Kong Deyue, et al. Friction plug welding for welded joint defects of LD10 aluminum alloy[J]. Welding&Joining, 2010(6):38-42 -
期刊类型引用(12)
1. 邹阳,魏巍,范悦,王泽震,王强,赵亮. 铝合金搅拌摩擦焊工艺研究进展. 热加工工艺. 2024(03): 7-13 . 百度学术
2. 陈平. 2系铝合金的搅拌摩擦焊接接头微观组织与力学性能研究. 北京印刷学院学报. 2024(03): 32-37 . 百度学术
3. 王浡婳,张立杰. 铝合金搅拌摩擦焊接头微观组织和力学性能分析. 精密成形工程. 2023(01): 94-100 . 百度学术
4. 许辉,刘宽,徐耀钟,于文凯,刘婷,王笑含,徐雪华. 2A14铝合金FSW焊缝背部线状缺陷返修工艺. 电焊机. 2023(03): 117-123 . 百度学术
5. 马领航,李波,赵彦广,宋建岭,高世康,李雨,许子彦,周利. 火箭贮箱焊接缺陷修复技术研究现状. 电焊机. 2023(03): 31-45 . 百度学术
6. 李晓华,齐影,郑瑞娟,武媛,祝弘滨,崔雷. QT400球墨铸铁摩擦塞焊接头的微观组织和力学性能研究. 热加工工艺. 2023(05): 141-144 . 百度学术
7. 鲁克锋,殷凤仕,王文宇,滕涛,樊世冲,刘亚凡,王鸿琪,朱建,任智强. 铝合金搅拌摩擦焊接头缺陷及焊件结构问题控制策略的研究进展. 表面技术. 2023(07): 55-79 . 百度学术
8. 丁清伟,汪春能,眭怀明,赵引红,陈冬梅. 铝合金机匣预埋管处渗漏机理分析及解决措施. 铸造技术. 2023(09): 873-876 . 百度学术
9. 李德福,王希靖. 6082铝合金摩擦塞补焊接头焊核区晶体特征. 兰州理工大学学报. 2022(03): 7-12 . 百度学术
10. 高彦军,刘西伟,刘旭升,邵震,崔雷. 2060-T8铝锂合金顶锻式摩擦塞补焊接头组织性能研究. 电焊机. 2022(07): 69-75+99 . 百度学术
11. 赵慧慧,高焓,胡蓝,董吉义,尹玉环,崔雷. 2219铝合金薄板拉拔式摩擦塞焊工艺及力学性能优化. 焊接. 2021(06): 48-55+64 . 百度学术
12. 胡永鹅,龙琼,韩兴科,何波,王尧,杨秀芳. 铝合金材料焊接方法研究进展. 贵州农机化. 2020(03): 15-19 . 百度学术
其他类型引用(7)
计量
- 文章访问数: 276
- HTML全文浏览量: 4
- PDF下载量: 59
- 被引次数: 19