高级检索

型面约束下的真空钎焊金刚石工艺及其等高性分析

赫青山, 崔仲鸣, 傅玉灿, 王志新

赫青山, 崔仲鸣, 傅玉灿, 王志新. 型面约束下的真空钎焊金刚石工艺及其等高性分析[J]. 焊接学报, 2020, 41(2): 39-42. DOI: 10.12073/j.hjxb.20191106006
引用本文: 赫青山, 崔仲鸣, 傅玉灿, 王志新. 型面约束下的真空钎焊金刚石工艺及其等高性分析[J]. 焊接学报, 2020, 41(2): 39-42. DOI: 10.12073/j.hjxb.20191106006
shu
HE Qingshan, CUI Zhongming, FU Yucan, WANG Zhixin. Vacuum brazing diamond process under the profile constraint and analysis of agreed height abrasives[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(2): 39-42. DOI: 10.12073/j.hjxb.20191106006
Citation: HE Qingshan, CUI Zhongming, FU Yucan, WANG Zhixin. Vacuum brazing diamond process under the profile constraint and analysis of agreed height abrasives[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2020, 41(2): 39-42. DOI: 10.12073/j.hjxb.20191106006
shu

型面约束下的真空钎焊金刚石工艺及其等高性分析

  • 1.

    河南工业大学，郑州，450001

  • 2.

    南京航空航天大学，南京，210016

  • 3.

    中原工学院，金刚石高效精密锯切工具技术国家地方联合工程试验室，郑州，450007

基金项目: 国家自然科学基金资助项目(51775170)；国家青年科学基金资助项目(51605144)；NSFC-河南联合基金重点项目(U1604254).
详细信息
    作者简介:

    赫青山，1983年出生，博士，副教授；主要从事钎焊超硬磨料工具制备方面的科研和教学工作；发表论文10余篇；Email：qingshan@haut.edu.cn

  • 中图分类号: TG454

Vacuum brazing diamond process under the profile constraint and analysis of agreed height abrasives

  • 1.

    Henan University of Technology, Zhengzhou, 450001, China

  • 2.

    Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China

  • 3.

    National-Local Union Engineering Laboratory of High Efficiency Precision Diamond Cutting Tool Technology, Zhongyuan University of Technology, Zhengzhou, 450007, China

摘要

    摘要
  • 摘要: 在真空炉中采用石墨阴模对金刚石进行适当约束的方法开展钎焊试验，实现了金刚石与钢基体之间的高强度连接及磨粒等高性的有效控制. 采用SEM对钎焊试样和金刚石表面形貌进行观察，采用EDS对金刚石表面定点和微区成分进行分析，使用超景深三维显微镜对磨粒等高性进行测量. 结果表明，液相Cu70Sn20Ti10钎料在毛细作用下可润湿包裹在石墨阴模上粘接的金刚石，且两者界面上形成TiC反应物，由此可获得钢基体对金刚石高的把持力. 钎焊过程银胶不与金刚石发生反应，同时由于银胶能够始终保持对金刚石的粘接及约束作用，所以钎焊后的磨粒等高性好.
    Abstract: The brazing experiments in vacuum furnace were carried by a special method of keeping diamond within the bounds of graphite template, which realized a high bonding strength between steel matrix and diamond and an effective way to control agreed height abrasives. Welded joints and morphology of diamond surface were observed by SEM. Fixed-point and micro-region compositions on the diamond surface were analyzed by EDS. The agreed height abrasives were measured by super-field 3D microscope. Results show that liquefied Cu70Sn20Ti10 solder under capillary action can infiltrate and enclose diamond on the profile of graphite template through splicing and steel matrix have a high holding power for diamond due to the formed TiC on bonding interfaces. Silver colloid and diamond can't generate reaction during brazing process. As silver colloid can always have good bonding and constraint effect for diamond, agreed height of abrasives is satisfactory after brazing process.
    • HTML全文

  • 图  1   钎焊试样结构示意图

    Figure  1.   Welded joint structure diagram

    下载: 全尺寸图片 幻灯片

    图  2   真空钎焊后的金刚石形貌

    Figure  2.   Morphology of vacuum brazed diamond. (a) half parcel diamond; (b) full parcel diamond

    下载: 全尺寸图片 幻灯片

    图  3   金刚石粘接断面形貌

    Figure  3.   Morphology of diamond bonding section

    下载: 全尺寸图片 幻灯片

    图  4   银胶残留物能谱分析

    Figure  4.   EDX analysis of silver glue residue

    下载: 全尺寸图片 幻灯片

    图  5   腐蚀后的金刚石形貌

    Figure  5.   Morphology of diamond after etching

    下载: 全尺寸图片 幻灯片

    图  6   金刚石界面生成物形貌及其能谱分析

    Figure  6.   Morphology of reactants and their EDX analysis. (a) interface reactants; (b) element of reactants

    下载: 全尺寸图片 幻灯片

    图  7   钎焊试样的宏观形貌

    Figure  7.   Morphology of welded joint

    下载: 全尺寸图片 幻灯片

    图  8   钎焊试样的磨粒等高性

    Figure  8.   Agreed height abrasives of welded joint

    下载: 全尺寸图片 幻灯片
    • 参考文献(12)
  • [1] 卢金斌, 贺亚勋, 张旺玺, 等. CuSnTiNi钎料真空钎焊金刚石[J]. 焊接学报, 2017, 38(6): 125 − 128.

    Lu Jinbin, He Yaxun, Zhang Wangxi, et al. Analysis on vacuum brazing diamond using CuSnTiNi[J]. Transactions of the China Welding Institution, 2017, 38(6): 125 − 128.
    [2]

    Lu Jinbin, Qi Wenchun, Li Yang, et al. Analysis on brazed diamond joints with modified Cu-based filler alloy[J]. International Journal of Refractory Metals and Hard Materials, 2017, 67: 141 − 146. doi: 10.1016/j.ijrmhm.2016.11.005
    [3]

    Huang Guoqin, Yu Kaifeng, Zhang Meiqin, et al. Grinding characteristics of aluminium alloy 4032 with a brazed diamond wheel[J]. International Journal of Advanced Manufacturing Technology, 2018, 95(9-12): 4573 − 4581. doi: 10.1007/s00170-017-1540-2
    [4]

    Wu Hengheng, Xiao Bing, Xiao Hanzhong, et al. Study on wear characteristics of brazed diamond sheet for rail's composite grinding wheel under different pressures[J]. Wear, 2019, 424-425: 183 − 192. doi: 10.1016/j.wear.2019.02.025
    [5] 周玉梅, 张凤林. 钎焊单层金刚石工具研究现状[J]. 焊接学报, 2010, 39(6): 1 − 6.

    Zhou Yumei, Zhang Fenglin. Status of research on brazed monolayer diamond tool[J]. Transactions of the China Welding Institution, 2010, 39(6): 1 − 6.
    [6]

    Ghosh A, Chattopadhyay A K. Experimental investigation on performance of touch-dressed single-layer brazed cBN wheels [J]. International Journal of Machine Tools and Manufacture, 2007, 47(7-8): 1206-1213.
    [7]

    Su Honghua, Dai Jianbo, Ding Wenfeng, et al. Experimental research on performance of monolayer brazed diamond wheel through a new precise dressing method-plate wheel dressing[J]. International Journal of Advanced Manufacturing Technology, 2016, 87(9-12): 3249 − 3259. doi: 10.1007/s00170-016-8646-9
    [8]

    Huang S F, Tsai H L, Lin S T. Laser brazing of diamond grits using a Cu-15Ti-10Sn brazing alloy[J]. Materials Transactions, 2002, 43(10): 2604 − 2608. doi: 10.2320/matertrans.43.2604
    [9] 杨志波, 刘爱菊, 杨瑞云, 等. Ni-Cr合金钎料激光钎焊金刚石磨粒界面显微结构及形成机理(英文)[J]. 稀有金属材料与工程, 2016, 45(5): 1152 − 1156. doi: 10.1016/S1875-5372(16)30111-4

    Yang Zhibo, Liu Aijun, Yang Ruiyun, et al. Interface microstructure and formation mechanism of diamond abrasives laser brazed with Ni-Cr solder[J]. Rare Metal Materials and Engineering, 2016, 45(5): 1152 − 1156. doi: 10.1016/S1875-5372(16)30111-4
    [10]

    Ma Bojiang, Pang Qian, Lou Jianpeng. Rod-like brazed diamond tool fabricated by supersonic-frequency induction brazing with Cu-based brazing alloy[J]. International Journal of Refractory Metals and Hard Materials, 2014, 43: 25 − 29. doi: 10.1016/j.ijrmhm.2013.10.017
    [11] 崔仲鸣, 贾振华. 内电镀金刚石修整滚轮技术研究[J]. 金刚石与磨料磨具工程, 2007, 158(2): 48 − 49. doi: 10.3969/j.issn.1006-852X.2007.02.014

    Cui Zhongming, Jia Zhenhua. Manufacturing technique about electroplate diamond dressing roller[J]. Diamond & Abrasives Engineering, 2007, 158(2): 48 − 49. doi: 10.3969/j.issn.1006-852X.2007.02.014
    [12] 赫青山, 崔仲鸣, 王星, 等. 一种单层高精度钎焊超硬磨料砂轮及其制造方法: 中国, 201810799326.3[P]. 2018-07-19.
    • 相关文章
    • 施引文献(19)

  • 期刊类型引用(12)

    1. 邹阳，魏巍，范悦，王泽震，王强，赵亮. 铝合金搅拌摩擦焊工艺研究进展. 热加工工艺. 2024(03): 7-13 . 百度学术
    2. 陈平. 2系铝合金的搅拌摩擦焊接接头微观组织与力学性能研究. 北京印刷学院学报. 2024(03): 32-37 . 百度学术
    3. 王浡婳，张立杰. 铝合金搅拌摩擦焊接头微观组织和力学性能分析. 精密成形工程. 2023(01): 94-100 . 百度学术
    4. 许辉，刘宽，徐耀钟，于文凯，刘婷，王笑含，徐雪华. 2A14铝合金FSW焊缝背部线状缺陷返修工艺. 电焊机. 2023(03): 117-123 . 百度学术
    5. 马领航，李波，赵彦广，宋建岭，高世康，李雨，许子彦，周利. 火箭贮箱焊接缺陷修复技术研究现状. 电焊机. 2023(03): 31-45 . 百度学术
    6. 李晓华，齐影，郑瑞娟，武媛，祝弘滨，崔雷. QT400球墨铸铁摩擦塞焊接头的微观组织和力学性能研究. 热加工工艺. 2023(05): 141-144 . 百度学术
    7. 鲁克锋，殷凤仕，王文宇，滕涛，樊世冲，刘亚凡，王鸿琪，朱建，任智强. 铝合金搅拌摩擦焊接头缺陷及焊件结构问题控制策略的研究进展. 表面技术. 2023(07): 55-79 . 百度学术
    8. 丁清伟，汪春能，眭怀明，赵引红，陈冬梅. 铝合金机匣预埋管处渗漏机理分析及解决措施. 铸造技术. 2023(09): 873-876 . 百度学术
    9. 李德福，王希靖. 6082铝合金摩擦塞补焊接头焊核区晶体特征. 兰州理工大学学报. 2022(03): 7-12 . 百度学术
    10. 高彦军，刘西伟，刘旭升，邵震，崔雷. 2060-T8铝锂合金顶锻式摩擦塞补焊接头组织性能研究. 电焊机. 2022(07): 69-75+99 . 百度学术
    11. 赵慧慧，高焓，胡蓝，董吉义，尹玉环，崔雷. 2219铝合金薄板拉拔式摩擦塞焊工艺及力学性能优化. 焊接. 2021(06): 48-55+64 . 百度学术
    12. 胡永鹅，龙琼，韩兴科，何波，王尧，杨秀芳. 铝合金材料焊接方法研究进展. 贵州农机化. 2020(03): 15-19 . 百度学术

    其他类型引用(7)

    • 资源附件(0)
图(8)
计量
  • 文章访问数:  468
  • HTML全文浏览量:  16
  • PDF下载量:  19
  • 被引次数: 19
出版历程
  • 收稿日期:  2019-11-05
  • 网络出版日期:  2020-07-12
  • 刊出日期:  2020-01-31

目录

摘要
HTML全文
    参考文献(12)
    相关文章
    施引文献(19)
    资源附件(0)

    /

    返回文章
    返回

    网站版权 © 焊接杂志社焊接学报编辑部电话：0451-86323218地址：哈尔滨市松北区创新路2077号

    本系统由 北京仁和汇智信息技术有限公司 开发  百度统计