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T2-Y/Q345异质材料焊接残余应力及变形数值模拟

Numerical simulation of welding residual stress and distortion in T2-Y/Q345 dissimilar materials

  • 摘要: 利用ANSYS有限元软件基于APDL命令流对T2-Y/Q345异质材料平板对接接头的温度场、残余应力和横向收缩进行数值模拟计算. 同时,对焊接接头的温度、残余应力及横向收缩进行测量. 结果表明,与T2-Y侧相比,Q345侧存在较大的温度梯度. 沿焊缝方向,T2-Y与Q345侧横向应力和纵向应力分别为双驼峰状和帽状分布. 在垂直于焊缝的中央界面的上表面,纵向应力与横向应力在焊缝和热影响区的应力分布均不连续,并在Q345侧存在较大应力梯度. 此外,T2-Y/Q345横向收缩最大位置位于焊缝中间部位,且向两端逐渐减小. 数值模拟结果与试验结果相对比,两者基本吻合,验证了ANSYS有限元计算的可靠性.

     

    Abstract: Based on the APDL command flow of ANSYS finite element software to calculate the temperature field, residual stress and lateral shrinkage of the T2-Y/Q345 heterogeneous flat plate butt joint. The temperature, residual stress and lateral shrinkage of the welded joint are measured. The results show that compared with the T2-Y side, there is a larger temperature gradient on the Q345 side. Along the weld direction, the lateral stress and longitudinal stress on the T2-Y and Q345 sides are double hump-shaped and cap-shaped, respectively. On the upper surface of the central interface of the weld, the stress distribution of the longitudinal stress and the lateral stress in the weld and the heat-affected zone are discontinuous, and there is a large stress gradient on the Q345 side. In addition, the maximum lateral shrinkage of T2-Y/Q345 is at the middle part of the welding seam, which gradually decreases towards both ends. The numerical simulation results are basically agreed with the test results, which verifies the reliability of ANSYS finite element calculation.

     

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