Ti-Ni钎焊Cf/SiBCN陶瓷接头界面组织及机理分析
Microstructural evolution and joining mechanism of Cf/SiBCN ceramic joints brazed with Ti-Ni filler metal
-
摘要: 使用Ti-Ni高温钎料实现Cf/SiBCN陶瓷自身连接.分别研究了钎料成分、钎料箔片叠层方式以及钎焊温度对焊接界面组织形貌的影响.结果表明,在Ni元素含量超过50%且以Ni/Ti/Ni方式叠层得到的接头界面良好,其中Ni元素深入陶瓷基体,与Si元素发生反应,在陶瓷内形成扩散层结构,扩散层内的Ni,Si元素成梯度分布,而Ti元素以化合物的形式弥散分布在焊缝中间部分的钎料层中试验发现,提高钎焊温度有利于Ni元素的扩散,在以Ni/Ti/Ni叠层、Ni元素含量低于50%时,提高钎焊温度至1 300℃得到的接头没有显著裂纹,中间层的钛化合物分布更加弥散.
-
关键词:
- Ti-Ni高温钎料 /
- Cf/SiBCN陶瓷 /
- 界面组织 /
- 连接机理
Abstract: Cf/SiBCN ceramics have been joined using Ti-Ni high temperature filler metal. The influence of composition of solder, the laminated form of solder and the brazing temperature on the interfacial microstructure have been studied. It has been found that a good interface can be obtained when the content of Ni was over 50% and the laminated form was Ni/Ti/Ni. The Ni element diffused into the ceramic substrate and reacted with Si element, a diffusion layer has been formed in the ceramic, thus a gradient distribution of Ni, Si element within the diffusion layer was obtained, while Ti element dispersed in the middle of the filler layer in the form of compound. The experimental results revealed that increasing the brazing temperature is beneficial to the diffusion of Ni element. When the laminated form of solder was Ni/Ti/Ni, the content of Ni was lower than 50%, and the brazing temperature was increased to 1 300 ℃, a joint without significant crack can be obtained, and the distribution of Ti compound in the middle layer was more dispersed. -
-
[1] Baldus H P, Wagner O, Jansen M. Synthesis of advanced ceramics in the systems Si-B-N and Si-B-N-C employing novel precursor compounds[J]. Materials Research Society Proceedings, 1992, 271: 821-826. [2] Wideman T, Su K, Remsen E E, et al. Synthesis, characterization, and ceramic conversion reactions of borazine/silazane copolymers: new polymeric precursors to SiNCB ceramics[J]. Chemistry of Materials, 1995, 7(11): 2203-2212. [3] Weinmann M, Schuhmacher J, Kummer H, et al. Synthesis and thermal behavior of novel Si-B-C-N ceramic precursors[J]. Chemistry of Materials, 2000, 12(3): 623-632. [4] 潘丽君. Cf表面涂层及Cf/SiBCN复合材料制备与性能[D]. 哈尔滨: 哈尔滨工业大学, 2012. [5] 张 勇, 张国庆, 何志勇, 等. Cr与B对镍基高温钎料在Cf/SiC陶瓷基复合材料上润湿性的影响[J]. 焊接学报, 2007, 28(12): 93-96. Zhang Yong, Zhang Guoqing, He ZhiYong, et al. Influence of chromium and boron on wettability of nickel-based high temperature filler metal on Cf/SiC ceramic matrix composte[J]. Transactions of the China Welding Institution 2007, 28(12): 93-96. [6] 陈 波, 熊华平, 毛 唯, 等. 两种Pd-Ni基高温钎料在Si-3N-4陶瓷上的润湿性[J]. 焊接学报, 2008, 29(3): 57-60. Chen Bo, Xiong Huaping, Mao Wei, et al. Wettability of two kinds of Pd-Ni brazing filler metals on Si3N4 ceramic[J]. Transactions of the China Welding Institution 2008, 29(3): 57-60. [7] Li J, Liu L, Wu Y, et al. A high temperature Ti-Si eutectic braze for joining SiC[J]. Materials Letters, 2008, 62(17): 3135-3138. [8] 王国星, 宋晓国, 陈海燕, 等. TiNi-V共晶钎料钎焊Si3N4陶瓷接头界面结构及性能[J]. 焊接学报, 2012, 33(10): 41-44. Wang Guoxing, Song Xiaoguo, Chen Haiyan, et al. Interfacial microstructure and properties of Si3N4 joints brazed using TiNi-V eutectic brazing alloy[J]. Transactions of the China Welding Institution 2012, 33(10):41-44. [9] 沈彦旭. 2Si-B-3C-N陶瓷与Nb的钎焊工艺及机理研究[D]. 哈尔滨: 哈尔滨工业大学, 2014. -
期刊类型引用(8)
1. 唐佑绵,丁向阳,文勇亮,葛秋波. 闪光焊焊接过程热效率与接头落锤试验性能研究. 铁道建筑. 2022(02): 53-56 . 百度学术
2. 张英利. 一种采用现场焊接人工铺设500 m长钢轨的施工新技术. 建筑技术. 2021(10): 1262-1265 . 百度学术
3. 黎伟. 钢轨闪光焊接灰斑分析与控制. 大型铸锻件. 2020(02): 49-51 . 百度学术
4. 于红昱,孙昭藩. YHG-1200移动闪光焊现场施工工艺探讨. 科技创新导报. 2019(05): 58-59 . 百度学术
5. 陆鑫,李大东,王若愚,邓建. 焊接工艺对钢轨闪光焊接头性能的影响. 焊接. 2019(12): 50-55+68 . 百度学术
6. 王东,高文会,代韬,倪峥嵘,程亚萍. 钢轨固定式闪光焊接头静弯试验及与落锤试验相关性分析. 铁道建筑. 2018(02): 129-133 . 百度学术
7. 张铭达. GAAS80/580焊机工艺参数设置对U71Mn钢轨焊接质量的影响. 铁道建筑. 2018(12): 139-142 . 百度学术
8. 贺颂. U78CrV钢轨移动式闪光焊接工艺优化. 焊接. 2018(12): 51-54+68 . 百度学术
其他类型引用(4)
计量
- 文章访问数: 429
- HTML全文浏览量: 24
- PDF下载量: 129
- 被引次数: 12