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铝合金/碳钢激光-TIG复合热源熔钎焊工艺与接头显微结构分析

李猛, 陈树海, 杨磊磊, 黄继华

李猛, 陈树海, 杨磊磊, 黄继华. 铝合金/碳钢激光-TIG复合热源熔钎焊工艺与接头显微结构分析[J]. 焊接学报, 2016, 37(12): 21-24.
引用本文: 李猛, 陈树海, 杨磊磊, 黄继华. 铝合金/碳钢激光-TIG复合热源熔钎焊工艺与接头显微结构分析[J]. 焊接学报, 2016, 37(12): 21-24.
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LI Meng, CHEN Shuhai, YANG Leilei, HUANG Jihua. Laser-TIG hybrid welding-brazing process of aluminum alloy/carbon steel and analysis of microstructures[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(12): 21-24.
Citation: LI Meng, CHEN Shuhai, YANG Leilei, HUANG Jihua. Laser-TIG hybrid welding-brazing process of aluminum alloy/carbon steel and analysis of microstructures[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(12): 21-24.
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铝合金/碳钢激光-TIG复合热源熔钎焊工艺与接头显微结构分析

  • 北京科技大学 材料科学与工程学院, 北京 100083

基金项目: 国家自然科学基金资助项目（51575040）；中央高校基本科研业务费专项资金资助项目（FRF-TP-15-004A3）

Laser-TIG hybrid welding-brazing process of aluminum alloy/carbon steel and analysis of microstructures

  • School of Materials Science and Engineering, University of Science and Technology Beijing, Beijing 100083, China

摘要

    摘要
  • 摘要: 文中提出了一种激光-TIG复合热源熔钎焊新方法，实现了铝合金与碳钢的对接熔钎焊，并研究了焊接工艺对接头特性的影响.采用扫描电镜（SEM）、能谱分析（EDS）和电子材料试验机对接头显微结构与力学性能进行研究.结果表明，接头最大抗拉强度为83.6 MPa，断裂发生在钢/焊缝界面，断裂形式为脆性断裂.钢/焊缝界面不同位置处界面层厚度不同，在3~12 μm之间.界面层由两部分组成，即靠近钢一侧为η-Fe2Al5，靠近焊缝一侧为τ5-Al7.2Fe2Si；远离界面层的焊缝区主要由α-Al基体和Al-Si共晶相组成.
    Abstract: A new method of laser-TIG hybrid welding-brazing of aluminum alloy/carbon steel was developed.The butt welding-brazing of aluminum alloy/carbon steel was realized, and the effects of welding parameters on joint characteristics were studied. Microstructures and mechanical properties of the joints were analyzed and tested by using scanning electron microscopy (SEM), energy dispersion spectrum (EDS) and electronic material testing machine. The results indicated that the maximum tensile strength of the joint reaches up to 83.6 MPa, the fracture occurred at the interface of steel/weld seam, the fracture model belongs to brittle fracture. The reaction layer hasheterogeneous thickness along steel/weld interface, its thickness is from 3 to 12 μm. The structures of the reaction layerare composed of η-Fe2Al5 close to steel side and τ5-Al7.2Fe2Si close to weld seam. The weld seam which is away from the interface layer consists of α-Al matrix and Al-Si eutectic phases.
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    • 参考文献(9)
  • [1] Mathteu A, Shabadi R, Deschamps A, et al. Dissimilar material joining using laser(aluminum to steel using zinc-based filler wire)[J]. Optics&Laser Technology, 2007, 39(3):652-661.
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    [6] 袁小川, 赵虎, 王平平. 激光-电弧复合熔钎焊焊接技术的研究与应用[J]. 焊接技术, 2010, 39(5):2-7. Yuan Xiaochuan, Zhao Hu, Wang Pingping. Welding technology research and application of laser-arc hybrid welding-brazing[J]. Weld Technology, 2010, 39(5):2-7.
    [7] 陈树海, 黄继华, 杨冬冬, 等. 镍箔中间层对不锈钢/铝合金激光深熔焊的影响[J]. 焊接学报, 2012, 33(8):9-12. Chen Shuhai, Huang Jihua, Yang Dongdong, et al. Influence of Ni-foil interlayer on laser penetration welding of stainless steel to aluminiun alloy[J]. Transactions of the China Welding Institution, 2012, 33(8):9-12.
    [8] 林三宝, 宋建岭, 马广超, 等. 铝合金与不锈钢异种金属硅铝药芯焊丝TIG熔钎焊接头组织与性能[J]. 焊接学报, 2009, 30(7):9-12. Lin Sanbao, Song Jianling, Ma Guangchao, et al. Microstructure and properties of dissimilar metals TIG welding-brazing joint of aluminum alloy to stainless steel using Al-Si flux-cored wire[J]. Transactions of the China Welding Institution, 2009, 30(7):9-12.
    [9] 国旭明, 汪建梅, 徐荣正. 纯铝与镀锌钢板MIG熔-钎焊工艺研究[J]. 航空材料学报, 2013, 33(4):32-36. Guo Xuming, Wang Jianmei, Xu Rongzheng. MIG arc brazing of dissimilar metals between pure aluminum and zinc-coated steel[J]. Journal of Aeronautical Materials, 2013, 33(4):32-36.
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  • 收稿日期:  2014-12-23

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