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铝合金/碳钢激光-TIG复合热源熔钎焊工艺与接头显微结构分析

Laser-TIG hybrid welding-brazing process of aluminum alloy/carbon steel and analysis of microstructures

  • 摘要: 文中提出了一种激光-TIG复合热源熔钎焊新方法,实现了铝合金与碳钢的对接熔钎焊,并研究了焊接工艺对接头特性的影响.采用扫描电镜(SEM)、能谱分析(EDS)和电子材料试验机对接头显微结构与力学性能进行研究.结果表明,接头最大抗拉强度为83.6 MPa,断裂发生在钢/焊缝界面,断裂形式为脆性断裂.钢/焊缝界面不同位置处界面层厚度不同,在3~12 μm之间.界面层由两部分组成,即靠近钢一侧为η-Fe2Al5,靠近焊缝一侧为τ5-Al7.2Fe2Si;远离界面层的焊缝区主要由α-Al基体和Al-Si共晶相组成.

     

    Abstract: A new method of laser-TIG hybrid welding-brazing of aluminum alloy/carbon steel was developed.The butt welding-brazing of aluminum alloy/carbon steel was realized, and the effects of welding parameters on joint characteristics were studied. Microstructures and mechanical properties of the joints were analyzed and tested by using scanning electron microscopy (SEM), energy dispersion spectrum (EDS) and electronic material testing machine. The results indicated that the maximum tensile strength of the joint reaches up to 83.6 MPa, the fracture occurred at the interface of steel/weld seam, the fracture model belongs to brittle fracture. The reaction layer hasheterogeneous thickness along steel/weld interface, its thickness is from 3 to 12 μm. The structures of the reaction layerare composed of η-Fe2Al5 close to steel side and τ5-Al7.2Fe2Si close to weld seam. The weld seam which is away from the interface layer consists of α-Al matrix and Al-Si eutectic phases.

     

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