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激光-微束等离子弧复合焊接过程的结构负载声发射信号表征

朱洋, 罗怡, 谢小健, 王灿

朱洋, 罗怡, 谢小健, 王灿. 激光-微束等离子弧复合焊接过程的结构负载声发射信号表征[J]. 焊接学报, 2016, 37(9): 96-100.
引用本文: 朱洋, 罗怡, 谢小健, 王灿. 激光-微束等离子弧复合焊接过程的结构负载声发射信号表征[J]. 焊接学报, 2016, 37(9): 96-100.
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ZHU Yang, LUO Yi, XIE Xiaojian, WANG Can. Process characterization of laser beam+micro-plasma arc hybrid welding based on structure-borne acoustic emission signals detected in welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(9): 96-100.
Citation: ZHU Yang, LUO Yi, XIE Xiaojian, WANG Can. Process characterization of laser beam+micro-plasma arc hybrid welding based on structure-borne acoustic emission signals detected in welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(9): 96-100.
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激光-微束等离子弧复合焊接过程的结构负载声发射信号表征

  • 1.

    重庆理工大学 材料科学与工程学院, 重庆 400054;重庆理工大学 重庆市特种焊接材料与技术高校工程研究中心, 重庆 400054

  • 2.

    重庆理工大学 材料科学与工程学院, 重庆 400054

基金项目: 重庆市教委科学技术研究资助项目（KJ1400930）；重庆市科委前沿与应用基础研究计划资助项目（cstc2015jcyjA60009）；重庆市高校青年骨干教师资助计划

Process characterization of laser beam+micro-plasma arc hybrid welding based on structure-borne acoustic emission signals detected in welding

  • 1.

    School of Materials and Engineering, Chongqing University of Technology, Chongqing 400054, China;Chongqing Municipal Engineering Research Center of Institutions of Higher Education for Special Welding Materials and Technology, Chongqing 400054, China

  • 2.

    School of Materials and Engineering, Chongqing University of Technology, Chongqing 400054, China

摘要

    摘要
  • 摘要: 采用脉冲YAG激光焊、微束等离子弧焊和激光-微束等离子弧复合焊对304不锈钢进行焊接试验，实时采集焊接过程中的结构负载声发射信号，研究声发射信号对焊接过程的表征. 结果表明，激光离焦量为-2 mm的激光-微束等离子弧复合焊接，热源复合效果更好，焊缝表现出更显著的复合热源焊接特征. 焊缝获得了更好的表面成形和熔深、熔宽. 热源复合效果更好的焊接过程，其声发射信号波形表现出更大振幅，且更为均匀，并与激光热源的周期性相符，呈现出明显的复合热源焊接周期性. 因此可以利用焊接过程检测到的结构负载声发射信号表征激光和微束等离子弧两种热源复合效果特征.
    Abstract: Pulse YAG laser welding, micro-plasma arc welding and laser+micro-plasma arc hybrid welding were used to weld 304 stainless steel. The structure-borne acoustic emission (AE) signals during welding were detected in real-time to characterize the process of welding. The result showed that the welding effect of laser+micro-plasma arc hybrid welding was better as the defocusing distance was -2 mm. At the same time, the weld appearance showed typical characteristics of hybrid heat source welding. Better weld surface appearance, penetration and width were obtained. As the effect of hybrid heat source welding process was better, the amplitude of AE signals was larger, more uniform and consistent with the cycle of laser-beam heat source, which showed an obvious periodicity of hybrid heat source welding. Consequently, the structure-borne acoustic emission signals detected in welding process was possible to be used to characterize the process of laser+micro-plasma arc hybrid welding.
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    • 参考文献(6)
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    [5] 朱艳丽, 李桓, 杨立军, 等. 激光+双丝脉冲MIG/MAG复合焊系统及工艺开发[J]. 焊接学报, 2012, 33(12): 28-32. Zhu Yanli, Li Huan, Yang Lijun, et al. Development of hybrid laser+double wire MIG/MAG welding system and process[J]. Transactions of the China Welding Institution, 2012, 33(12): 28-32.
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  • 收稿日期:  2014-10-08

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