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气体流量和耦合度对GPCA-TIG焊电弧特性影响的数值模拟

Numerical simulation on effect of outer layer gas flow rate and coupling degree on arc characteristics of GPCA-TIG welding

  • 摘要: 根据磁流体动力学理论和组分守恒建立气体熔池耦合活性TIG焊电弧二维数学模型,采用简化阴极边界层模型将阴极与电弧耦合求解,计算得到了不同外层氧气流量与耦合度下电弧等离子的温度、氧气分布、阳极表面电流密度和热流密度等特征参数。结果表明,与TIG电弧相比,气体熔池耦合活性TIG电弧收缩,流速增大,阳极表面电弧压力升高;增大外层氧气流量或增大耦合度,电弧最高温度均上升,氧气向电弧区域扩散趋势更明显,电弧形貌略有收缩,阳极表面电流密度与热流峰值均略有增大。

     

    Abstract: A two-dimensional axisymmetric model for Gas Pool Coupled Activating TIG welding is established based on the MHD theory and species conservation. Arc plasma coupled with cathode is numerically simulated by simplified cathode sheath model. By solving this model, the distributions of temperature, oxygen, current density and heat flux at anode surface under different outer layer gas flow and coupling degree are obtained. The results show that the arc of gas pool coupled activating TIG welding constricts, the velocity of plasma and arc pressure at anode surface increase compared with TIG arc under the same conditions. Increasing the flow rate of oxygen or the coupling degree, the maximum temperature of arc rises, the trend of oxygen diffuses into arc is more obvious, the welding arc constricts slightly, the peak values of current density and heat flux at anode surface all increase.

     

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