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电阻缝焊数值模拟研究进展

岑耀东, 陈芙蓉

岑耀东, 陈芙蓉. 电阻缝焊数值模拟研究进展[J]. 焊接学报, 2016, 37(2): 123-128.
引用本文: 岑耀东, 陈芙蓉. 电阻缝焊数值模拟研究进展[J]. 焊接学报, 2016, 37(2): 123-128.
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CEN Yaodong, CHEN Furong. Recent progress in numerical simulation of resistance seam welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(2): 123-128.
Citation: CEN Yaodong, CHEN Furong. Recent progress in numerical simulation of resistance seam welding[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(2): 123-128.
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电阻缝焊数值模拟研究进展

  • 1.

    内蒙古工业大学 材料科学与工程学院, 呼和浩特 010051;包钢(集团)公司集团管理部, 包头 014010

  • 2.

    内蒙古工业大学 材料科学与工程学院, 呼和浩特 010051

Recent progress in numerical simulation of resistance seam welding

  • 1.

    School of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China;Group Management Department of Baotou Steel(Group) Co., Baotou 014010, China

  • 2.

    School of Materials Science and Engineering, Inner Mongolia University of Technology, Hohhot 010051, China

摘要

    摘要
  • 摘要: 电阻缝焊过程的热影响区随着滚轮电极的旋转而不断移动,熔核彼此搭迭,形核过程处于封闭状态且无法观测,焊接参数及性能比点焊更加难以准确计算. 数值模拟作为一种功能强大的分析手段,解决了电阻缝焊领域中传统分析方法无法解决的问题,越来越受到焊接研究人员的重视. 文中综述了国内外近几年来的研究成果,对比了电阻缝焊与电阻点焊的特点,总结出电阻缝焊过程中电流场、温度场、应力场(应变场)三大领域的数值模拟方法,以及焊后焊缝形状、焊缝跟踪、无损探伤等智能控制技术,并对这些方法的原理进行了分析和探讨,提出开发多参数、多变量综合数学模型是将来电阻缝焊数值模拟技术的研究重点. 此外,指出发展与先进的在线实时监控系统及无损检测技术相适应的数值模拟技术将是电阻缝焊重要的研究方向.
    Abstract: The heat-affected zone of resistance seam weld moves with the rolling disc electrode, so the nugget laps with each other, then the nucleation process occurred in a closed state and cannot be observed. It is more difficult to accurately calculate the welding parameters and performance of joint in resistance seam welding than in spot welding. As a powerful analysis method, numerical simulation has solved problems in resistance seam welding field that the traditional analysis method cannot solve, and attracts more and more attention. This paper reviews the recent research achievements at home and abroad, compares the features of resistance seam welding and resistance spot welding, summaries the numerical simulation methods for welding current field, temperature field and stress field (strain field) in resistance seam welding process. It also concludes the intellectual control techniques for weld shape, weld tracking and nondestructive test. The principles of these methods and techniques are analyzed and discussed. The development of multi-parameters and multi-variable integrated model will be the research focus of numerical simulation of resistance seam welding process in the future. Developing advanced online real-time monitoring system and nondestructive test technology and corresponding numerical simulation technique will be important research fields in resistance seam welding.
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  • 收稿日期:  2015-06-03

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