三维T型焊缝的双光束激光焊接及其焊缝跟踪控制
Dual-beam laser welding and seam tracking control technology for 3D T-beam
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摘要: 由于三维T型焊缝的焊接中存在双光束焊接结构特殊、三维焊接轨迹难以拟合、焊接变形量大的难点,针对三维T型焊缝的双光束焊接需求,在六轴联动机床上设计了双光束焊接平台的方案,根据焊件的三维模型,运用三维焊接路径控制技术,生成实际的三维双光束焊接路径;在双光束焊接过程中采用双路实时闭环焊缝跟踪技术,对焊接过程中的焊接变形引起的焊接偏差进行的跟踪. 结果表明,双光束焊接平台的实施及其双路焊缝跟踪技术很好的满足了双光束激光焊接要求.Abstract: During dual-beam laser welding of 3D T-beam, the welding structure is complicated and special, the 3D welding path is difficult to fit, and the welding deformation is large. The real-time measurement of 3D T-seam welding was achieved, to solve the mentioned problems, with two laser visual sensors on a Six-axis NC welding machine tool. The actual 3D double-beam welding path was generated using 3D welding path control technology with 3D model of T-seam. Dynamic compensation in dual-beam welding process o f 3D T-seam was achieved using dual-seam real-time closed-loop tracking technology. The actual welding results show that the established dual-beam welding seam tracking technology meets the requirements of dual-beam laser welding.