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NiCrWFeSiBCCo合金涂层的组织与耐空蚀性

Microstructure and cavitation erosion resistance of NiCrWFeSiBCCo coatings

  • 摘要: 采用超音速火焰喷涂技术,在1Cr18Ni9Ti不锈钢基体表面制备NiCrWFeSiBCCo合金涂层. 采用金相显微镜(OM)、超景深体视显微镜(SM)、扫描电镜(SEM)观察涂层的显微组织和空蚀前后表面的微观形貌;采用表面粗糙度测试仪和显微硬度测试仪对涂层表面粗糙度和显微硬度进行表征;采用X-Ray衍射仪(XRD)分析涂层的相组成;采用磁致伸缩空蚀试验仪测定涂层的空蚀性能,并与1Cr18Ni9Ti不锈钢的空蚀性能进行比较. 结果表明,采用超音速火焰喷涂(HVOF)制备的NiCrWFeSiBCCo涂层组织均匀,结构致密(平均孔隙率为0.63%),硬度为1 004 HV,NiCrWFeSiBCCo涂层的抗空蚀性能明显优于1Cr18Ni9Ti不锈钢.

     

    Abstract: A NiCrWFeSiBCCo coating was prepared on 1Cr18Ni9Ti steel substrate by means of high-velocity oxygen-fuel (HVOF) thermal spraying process. The Microstructure, surface morphology before and after cavitation erosion test was carried out using the optics metallographic microscope (OM), Stereoscopic microscope (SM), scanning electron microscope (SEM). The surface roughness is measured by profilometer tester. The hardness is measured by hardness tester. Phase composition of the coatings was analyzed using the X-ray diffraction (XRD). The cavitation properties of the coating is tested using the ultrasonic vibration cavitation device which is compared with 1Cr18Ni9Ti stainless steel. The results show that a uniform microstructure, dense NiCrWFeSiBCCo coating (low porosity of 0.63%) is prepared by HVOF and the NiCrWFeSiBCCo coating's microhardness is 1 004 HV. The cavitation erosion resistance of the NiCrWFeSiBC cocoating is better than that of 1Cr18Ni9Ti stainless steel.

     

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