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基于结构负载声发射信号检测的镀锌钢板电阻点焊飞溅主控因素分析

罗怡, 朱洋, 万瑞, 谢小健

罗怡, 朱洋, 万瑞, 谢小健. 基于结构负载声发射信号检测的镀锌钢板电阻点焊飞溅主控因素分析[J]. 焊接学报, 2016, 37(1): 85-89.
引用本文: 罗怡, 朱洋, 万瑞, 谢小健. 基于结构负载声发射信号检测的镀锌钢板电阻点焊飞溅主控因素分析[J]. 焊接学报, 2016, 37(1): 85-89.
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LUO Yi, ZHU Yang, WAN Rui, XIE Xiaojian. Analysis on main factors of resistance spot welding spatter of galvanized sheet based on structure-bearing acoustic emission signals[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(1): 85-89.
Citation: LUO Yi, ZHU Yang, WAN Rui, XIE Xiaojian. Analysis on main factors of resistance spot welding spatter of galvanized sheet based on structure-bearing acoustic emission signals[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2016, 37(1): 85-89.
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基于结构负载声发射信号检测的镀锌钢板电阻点焊飞溅主控因素分析

  • 重庆理工大学 材料科学与工程学院, 重庆 400054;重庆市特种焊接材料与技术高校工程研究中心, 重庆 400054

基金项目: 重庆市教委科学技术研究资助项目(KJ1400930);重庆市高等学校青年骨干教师资助计划,特种焊接材料与技术重庆市高校工程研究中心开放课题基金资助项目(SWM-T201501)

Analysis on main factors of resistance spot welding spatter of galvanized sheet based on structure-bearing acoustic emission signals

  • School of Materials and Engineering, Chongqing University of Technology, Chongqing 400054, China;Chongqing Municipal Engineering Research Center of Institutions of Higher Education for Special Welding Materials and Technology, Chongqing 400054, China

摘要

    摘要
  • 摘要: 利用实时监测结构负载声发射信号实现了镀锌钢板电阻点焊过程中的飞溅现象的检测. 以焊接飞溅声发射事件的正峰值和振铃计数为考核指标,通过正交试验设计法设计焊接试验和方差分析法进行显著性检验,研究了镀锌钢板电阻点焊飞溅的主控因素. 结果表明,焊接飞溅释放出的能量当量可由其声发射事件的正峰值和振铃计数两个特征参数定量评估. 影响焊接飞溅的主要因素为焊接电流和电极力,而焊接电流所起的作用比电极力更为重要. 焊接时间和焊接电流与电极力的交互作用对焊接飞溅的影响相差不大. 焊接电流和焊接时间越大,焊接飞溅当量越大;电极力越大,焊接飞溅当量越小.
    Abstract: According to the acoustic emission (AE) signals detected in resistance spot welding (RSW) on galvanized steel sheet, the main inducing factors of welding spatter were analyzed by orthogonal experimental design (OED) and the analysis of variance (ANOVA). The results showed that the equivalent released energy by welding spatter can be assessed by two characteristic parameters: positive peak value and AE count. The most important factor inducing welding spatter is welding current, the second factor is pressure. The importance of welding duration and interaction of welding current and electrode pressure is close. The welding current and welding duration have a positive effect on the equivalent weight of spatter. While the electrode pressure has a negative effect on the equivalent weight of welding spatter.
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    • 参考文献(8)
  • [1] Farson D F, Chen J Z, Ely K, et al. Monitoring of expulsion in small scale resistance spot welding[J]. Science and Technology of Welding and Joining, 2003, 8(6): 431-436.
    [2] Pouranvari M, Abedi A, Marashi P, et al. Effect of expulsion on peak load and energy absorption of low carbon steel resistance spot welds[J]. Science and Technology of Welding and Joining, 2008, 13(1): 39-43.
    [3] 文 静, 王春生, 徐国成, 等. 不锈钢电阻点焊过程中的动态电阻变化规律分析[J]. 焊接学报, 2008, 29(11): 69-72. Wen Jing, Wang Chunsheng, Xu Guocheng, et al. Analysis on dynamic resistance in resistance spot welding of stainless steel[J]. Transactions of the China Welding Institution, 2008, 29(11): 69-72.
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    [6] 步贤政, 单 平, 罗 震, 等. 基于独立分量分析的点焊特征声音信号提取[J]. 焊接学报, 2009, 30(2): 41-44. Bu Xianzheng, Shan Ping, Luo Zhen, et al. Characteristic extraction of acoustic signals emitted from resistance spot welding process based on independent component analysis[J]. Transactions of the China Welding Institution, 2009, 30(2): 41-44.
    [7] 王耀文, 陈摇强, 孙振国, 等. 等离子弧焊接穿孔行为的声信号传感[J]. 机械工程学报, 2001, 37(1): 53-56. Wang Yaowen, Chen Yaoqiang, Sun Zhenguo, et al. Sound sensing of the keyhole behaviors in plasma arc welding[J]. Chinese Journal of Mechanical Engineering, 2001, 37(1): 53-56.
    [8] 罗 怡, 朱成华, 李京龙. 电阻点焊熔核形核信息的声发射信号表征[J]. 焊接学报, 2013, 34(7): 77-80. Luo Yi, Zhu Chenghua, Li Jinglong. Characterization of nugget nucleation information by acoustic emission signals during resistance spot welding[J]. Transactions of the China Welding Institution, 2013, 34(7): 77-80.
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  • 收稿日期:  2014-05-11

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