Q345/SUS304异种钢对接接头残余应力和变形的分析
Study on welding residual stress and distortion of Q345/SUS304 dissimilar steel butt weld
-
摘要: 以ABAQUS软件为平台,开发了热-弹-塑性有限元计算方法用于模拟Q345/SUS304异种钢多层多道焊对接接头的温度场、残余应力和焊接变形. 同时,采用试验方法测量了焊接接头的残余应力、横向收缩和角变形. 计算得到的残余应力、横向收缩和角变形与实测值吻合良好,验证了计算方法的妥当性. 结果表明,Q345母材与焊缝交界处的应力分布有明显的不连续性,靠近交界处Q345侧的较窄范围内纵向拉伸应力明显低于该区的两侧;SUS304侧的高纵向拉伸应力区明显宽于Q345侧. 此外,试验和数值分析表明,Q345/SUS304异质接头有较明显的角变形.Abstract: Based on ABAQUS software, a computational approach was developed to simulate the welding temperature field, the residual stress distribution and the deformation of Q345/SUS304 dissimilar steel multi-pass welding joint with a thickness of 10 mm. Meanwhile, experiments were carried out to measure welding residual stresses, transverse shrinkage and angular distortion of the butt weld. Through comparing the simulated results with the measured data, it was found that both residual stresses and deformation predicted by the numerical model were in good agreement with the experimental measurements. The simulation results show that the longitudinal residual stress distribution is discontinuous near the fusion line between Q345 and weld metal, and the longitudinal stresses next to the fusion line in the Q345 steel side are significantly lower than those in the both sides of this region. Also, another interesting phenomenon is that the region with high tensile stress in SUS304 side is wider than that in Q345 side. In addition, both the simulation results and the experiment measurement indicated that a relatively large angular distortion was produced in the joint after welding.
-
-
[1] Ueda Y, Murakawa H, Ma N. Welding deformation and residual stress prevention[M]. New York: Elsevier, 2012. [2] 杨厚君, 章应霖, 曹 晟, 等. 异种钢焊接接头碳迁移试验现象的分析[J]. 焊接学报, 2001, 22(2): 89-92. Yang Houjun, Zhang Yinglin, Cao Sheng, et al. Experimental phenomena of carbon migration in dissimilar metal weldments[J]. Transactions of the China Welding Institution, 2001, 22(2): 89-92. [3] 史春元, 李小刚, 于启湛, 等. 异种钢焊接接头加热后碳迁移区力学性能的变化规律[J]. 焊接学报, 2000, 21(3): 59-61. Shi Chunyuan, Li Xiaogang, Yu Qizhan, et al. Mechanical properties of carbon migration zone of dissimilar steel welded joints after heating[J]. Transactions of the China Welding Institution, 2000, 21(3): 59-61. [4] 黄明亮, 王 来, 亚生江, 等. 异质焊头Cr5Mo/Cr21Ni12碳扩散的研究[J]. 金属学报, 2000, 36(9): 902-906. Huang Mingliang, Wang Lai, Ya Shengjiang, et al. Study on carbon diffusion in Cr5Mo/Cr21Ni12 dissimilar metal welds[J]. Acta Metallurgica Sinica, 2000, 36(9): 902-906. [5] Deng D, Murakawa H. Numerical simulation of temperature filed and residual stress in multi-pass welds in stainless steel pipe and comparison with experimental measurements[J]. Computational Materials Science, 2006, 37: 269-277. [6] 叶延洪, 孙加民, 蔡建鹏, 等. 焊缝屈服强度对SM490A钢焊缝残余应力预测精度的影响[J]. 焊接学报, 2015, 36(7): 17-20. Ye Yanhong, Sun Jiamin, Cai Jianpeng, et al. Influence of yield strength of weld metal on prediction accuracy of welding residual stress in SM490A steel joint[J]. Transactions of the China Welding Institution, 2015, 36(7): 17-20. [7] 邓德安, 梁 伟, 罗 宇, 等. 采用热弹塑性有限元方法预测低碳钢钢管焊接变形[J]. 焊接学报, 2006, 27(1): 76-80. Deng Dean, Liang Wei, Luo Yu, et al. Prediction of welding distortion in a mild steel pipe by means of thermal-elastic-plastic finite element method[J]. Transactions of the China Welding Institution, 2006, 27(1): 76-80. [8] Deng D. Influence of deposition sequence on welding residual stress and deformation in an austenitic stainless steel J-groove welded joint[J]. Materials and Design, 2013, 49: 1022-1033. -
期刊类型引用(13)
1. 汪子钊,张俊,孙高辉,全顺红,刘华兵,甘进,吴卫国,汪舟. 超声冲击对厚板异种钢T型焊接接头组织与硬度的影响. 机械工程材料. 2023(11): 6-11 . 百度学术
2. 周广涛,黄涛,郭玉龙,黄奇凡,张波. Research on microstructure and properties of boron/Q235 steel laser welded dissimilar joints under synchronous thermal field. China Welding. 2023(04): 38-48 . 百度学术
3. 兰福全,樊岩松,周建新. 304L/Q345R异种钢焊接数值模拟技术研究. 焊接技术. 2022(09): 36-39 . 百度学术
4. 周佳惠,张雪彪. T型焊接结构多道焊的数值模拟研究. 热加工工艺. 2022(19): 109-113 . 百度学术
5. 李元泰,吴华鑫,董斌,肖慎翀. Q345/SUS304异种钢焊接接头固有应变的变化规律研究. 中国机械工程. 2021(15): 1868-1873 . 百度学术
6. Sanjooram Paddea,饶德林,叶晋,罗凡,张书彦. 异种金属管道焊缝的修补焊残余应力. 焊接. 2020(02): 16-19+66 . 百度学术
7. 张敏,张文辉,肖继明,董玉凡,褚巧玲. T2-Y/Q345异质材料焊接残余应力及变形数值模拟. 焊接学报. 2020(04): 67-72+100 . 本站查看
8. 陈建平,姚屏,黄昌文. 坡口对异种钢中厚板对接焊成形质量的影响研究. 广东技术师范大学学报. 2020(06): 26-31 . 百度学术
9. 黄本生,陈权,杨江,刘阁,易宏雨. Q345/316L异种钢焊接残余应力与变形数值模拟. 焊接学报. 2019(02): 138-144+167 . 本站查看
10. 王波,舒林森. 基于正交试验的Q235/316薄钢板激光焊接工艺优化. 应用激光. 2019(04): 580-585 . 百度学术
11. 王梓名,邢彦锋,许莎,金光灿,倪萍. 铝钢混联薄板件CMT焊接变形预测及控制. 上海工程技术大学学报. 2018(02): 97-103 . 百度学术
12. 刘阁,蒋英钰,李震宇. 316L不锈钢T型接头温度场与应力场数值模拟. 热加工工艺. 2018(15): 177-183 . 百度学术
13. 谢柳辉,何泾渭,马朝晖,李伟,黄锐钦,张立攀,郑善,黄东流. 矩形压力蒸汽灭菌器端部法兰开裂失效分析. 广州化工. 2017(21): 132-134+173 . 百度学术
其他类型引用(18)
计量
- 文章访问数: 1005
- HTML全文浏览量: 13
- PDF下载量: 624
- 被引次数: 31