高级检索

外加磁场对铝合金电阻点焊质量的影响

李洋, 姚杞, 张禹, 罗震, 郭客

李洋, 姚杞, 张禹, 罗震, 郭客. 外加磁场对铝合金电阻点焊质量的影响[J]. 焊接学报, 2015, 36(12): 69-72.
引用本文: 李洋, 姚杞, 张禹, 罗震, 郭客. 外加磁场对铝合金电阻点焊质量的影响[J]. 焊接学报, 2015, 36(12): 69-72.
LI Yang, YAO Qi, ZHANG Yu, LUO Zhen, GUO Ke. Effect of external magnetic field on aluminum alloy resistance spot welds[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(12): 69-72.
Citation: LI Yang, YAO Qi, ZHANG Yu, LUO Zhen, GUO Ke. Effect of external magnetic field on aluminum alloy resistance spot welds[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(12): 69-72.

外加磁场对铝合金电阻点焊质量的影响

基金项目: 国家自然科学基金资助项目(50975197,51275342)

Effect of external magnetic field on aluminum alloy resistance spot welds

  • 摘要: 分析了外加磁场对铝合金电阻点焊接头质量的影响,包括熔核尺寸、接头力学性能和微观组织. 结果表明,外加磁场增大了熔核直径、提高了点焊接头的剪切力和吸收能. 在不同工艺参数下,熔核直径增长在5%~25%,剪切拉伸力可提高10%~30%. 在一些焊接参数下,外加磁场可以降低焊接电流、减短焊接时间,从而提高焊接效率、降低能耗. 外加磁场可促进点焊熔核内等轴晶的生成和细化晶粒.当焊接电流很小或很大、焊接时间过短或过长时,都会降低外加磁场的效应. 因此当对点焊施加外磁场时,应在合理的工艺参数下进行,以最大限度地发挥外加磁场的作用.
    Abstract: This paper systematically analysis the effect of external magnetic field (EMF) on the nugget size, mechanical properties, and microstructure of aluminum alloy resistance spot welds. The results showed that the nugget diameter, tensile shear force and energy absorption were increased under the help of EMF. Under different welding parameters, the nugget diameter can be increased by 5%~25%, and the tensile shear force can be enhanced by 10%~30%. The EMF can reduce the welding current, shorten the welding time, thereby improves the welding efficiency and reduce energy consumption. The EMF promoted the formation of equiaxed crystal and refined the grain size. Besides, the study also found that both small and larger welding current and short and long welding time will reduce the effect of EMF. Accordingly, in order to maximize the effect of the EMF on resistance spot welds, reasonable welding parameters should be carried out.
  • [1] Zhang H, Senkara J. Resistance welding: fundamentals and ap-plications[M]. New York: CRC press, 2005.
    [2] Marya M, Gayden X. Development of requirements for resistance spot welding dual-phase (DP600) steels part 1-The causes of interfacial fracture[J]. Welding Journal, 2005, 84(11): 172s-182s.
    [3] Villafuerte J, Kerr H. Electromagnetic stirring and grain refinement in stainless steel GTA welds[J]. Welding Journal, 1990, 69(1): 1-13.
    [4] 江淑园, 郑晓芳, 陈焕明, 等. 外加磁场对CO2焊飞溅的控制机理[J]. 焊接学报, 2004, 25(2): 65-67. Jiang Shuyuan, Zheng Xiaofang, Chen Huanming, et al. Outside magnetic field control to spatter of CO2 arc welding[J]. Transactions of the China Welding Institution, 2004, 25(3): 65-67.
    [5] 罗 键, 贾昌申, 王雅生, 等. 外加纵向磁场GTAW焊缝成形机理[J]. 焊接学报, 2001, 22(3): 17-20. Luo Jian, Jia Changshen, Wang Yasheng, et al. Mechanism of longitudinal intermittent alternative magnetic field on weld formation in tungsten inert gas arc welding[J]. Transactions of the China Welding Institution, 2001, 22(3): 17-20.
    [6] Popov V. Effect of the magnetic field on the formation of the joint in resistance spot welding[J]. Welding International, 1993, 7(11): 905-907.
    [7] Watanabe Y, Takeda T, Sato H. Effect of magnetic field on weld zone by spot-welding in stainless steel[J]. ISIJ International, 2006, 46(9): 1292-1296.
    [8] 张忠典, 王亚荣, 李双双. 外加径向恒定磁场改善高强钢点焊质量[C]// 第十一次全国焊接会议论文集(第1册). 北京: 机械工业出版社, 2005: 406-409.
    [9] 沈 琦, 李永兵, 陈关龙, 等. 永磁体磁场对双向高强钢电阻点焊质量的影响[J]. 焊接学报, 2011, 32(4): 21-24. Shen Qi, Li Yongbing, Chen Guanlong, et al. Impact of external magnetic field generated by permanent magnet on quality of dual phase high strength steel by resistance spot welding[J]. Transactions of the China Welding Institution, 2011, 32(4): 21-24.
    [10] Li Y B, Li Y T, Shen Q, et al. Magnetically assisted resistance spot welding of dual-phase steel[J]. Welding Journal, 2013, 92(4): 124s-132s.
    [11] Qi Shen, Yongbing Li, Zhongqin Lin, et al. Impact of external magnetic field on weld quality of resistance spot welding[J]. ASME Transaction Journal of Manufacturing Science and Engineering, 2011, 133: 051001-1051001-7.
计量
  • 文章访问数:  558
  • HTML全文浏览量:  4
  • PDF下载量:  342
  • 被引次数: 0
出版历程
  • 收稿日期:  2014-03-05

目录

    /

    返回文章
    返回