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电渣焊接头温度场数值模拟

Numerical simulation of electro slag welding temperature field

  • 摘要: 为了研究建筑钢结构箱型柱中腹板与隔板处电渣焊接头的温度场,以有限元软件MSC.Marc为平台,开发了用于电渣焊温度场的计算方法. 在所开发的计算方法中,采用了半椭球等密度热源模型来模拟电渣焊的热输入,以生死单元技术考虑焊缝成形,并采用实测得到的低合金高强度钢SM490A材料的高温热物理性能参数模拟了箱型柱中的腹板与隔板电渣焊接头的温度场. 同时采用试验方法实测了电渣焊接头典型位置的热循环曲线,并观察了接头的焊缝宏观截面形状. 结果表明,计算得到的热循环曲线与实测结果十分吻合,计算得到的焊缝形状与试验结果也基本一致,验证了所开发的数值计算方法的有效性.

     

    Abstract: In order to study the welding temperature field induce by electro slag welding (ESW) of the box column plate and diaphragm of high-rising buildings, a computational approach was developed to predict welding temperature field based on MSC.Marc software. In the proposed approach, a new heat source model named half ellipsoid volumetric heat source with uniform density was developed to simulate ESW heat input. The "birth and death" element technique was used to simulate the formation of weld bead, and temperature-dependent thermo-physical properties of SM490A tested by experiment were considered in the thermal analysis. In addition, the thermal cycles at several typical positions were measured by K-type thermo-couples. The results show that the thermal cycle predicted by numerical simulation are in good agreement with that by experiments and the shape of fusion zone predicted by FE model is much similar to that obtained by the experiment. The comparison between FEM and experiment shows that the proposed approach is an effective means to predict welding temperature field for ESW joint.

     

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