高级检索

工艺参数对IC10高温合金激光熔覆层形貌的影响

邢彬, 常保华, 都东

邢彬, 常保华, 都东. 工艺参数对IC10高温合金激光熔覆层形貌的影响[J]. 焊接学报, 2015, 36(7): 88-92.
引用本文: 邢彬, 常保华, 都东. 工艺参数对IC10高温合金激光熔覆层形貌的影响[J]. 焊接学报, 2015, 36(7): 88-92.
XING Bin, CHANG Baohua, DU Dong. Effects of process parameters on morphology of laser deposited layer on IC10 directionally solidified superalloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(7): 88-92.
Citation: XING Bin, CHANG Baohua, DU Dong. Effects of process parameters on morphology of laser deposited layer on IC10 directionally solidified superalloy[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(7): 88-92.

工艺参数对IC10高温合金激光熔覆层形貌的影响

基金项目: 清华大学摩擦学国家重点实验室自主研究课题资助项目(SKLT2014B09)

Effects of process parameters on morphology of laser deposited layer on IC10 directionally solidified superalloy

  • 摘要: 分析了IC10高温合金的激光熔覆工艺.包括工艺参数对宽度、深度、高度的影响规律以及热输入对熔覆层宏观形貌的影响规律,最后设计正交试验并利用极差分析确定了影响熔覆层宏观形貌的关键因素. 结果表明,试验条件下合适的热输入范围为490.2~888.9 kJ/m2. 热输入太低时基体与熔覆层之间存在未熔合;热输入太高时易形成气孔缺陷. 对宽度影响最大的是激光功率,其次是离焦量,最后是扫描速率;影响深度的因素从大到小依次为离焦量、激光功率、扫描速率;激光功率、扫描速率、离焦量对高度的影响无显著差别.
    Abstract: Laser cladding was used to prepare the IC10 directionally solidified superalloy. Effects of process parameters such as laser power, scanning speed and focal position on the morphologies of cladding layers (in terms of widths, fusion depths and layer heights of the cross sections) were investigated by experiments. Results showed that a heat input within a range of 490.2 to 888.9 kJ/m2 can result in an acceptable cladding layer. The low heat input can lead to the lack of fusion between the cladding and the base metal, while too high heat input can generate porosity defects in the deposited layer. An orthogonal experiment result indicated that laser power had the greatest effects on cladding layer width, followed by focal position and scanning speed. For fusion depth, the order of significances is focal position, laser power and then scanning speed. Influences of these three factors on cladding height were not notably different.
  • [1] Gäumann M, Clèton F, Wagnière J D, et al. Epitaxial laser metal forming: analysis of microstructure formation[J]. Materials Science and Engineering A, 1999, 271(1): 232-241.
    [2] 孙鸿卿, 钟敏霖, 刘文今, 等. 定向凝固镍基高温合金上激光熔覆Inconel 738的裂纹敏感性研究[J]. 航空材料学报, 2005, 25(2): 26-31. Sun Hongqing, Zhong Minlin, Liu Wenjin, et al. Cracking sensitivity on laser cladding Inconel 738 on directionally solidified Ni-base superalloy[J]. Journal of Aeronautical Materials, 2005, 25(2): 26-31.
    [3] 赵希宏, 黄朝晖, 谭永宁, 等. 新型Ni3Al基定向高温合金IC10[J]. 航空材料学报, 2006, 26(3): 20-24. Zhao Xihong, Huang Zhaohui, Tan Yongning, et al. New Ni3Al-based directionally-solidified superalloy IC10[J]. Journal of Aeronautical Materials, 2006, 26(3): 20-24.
    [4] Zhang K, Liu W. Research on the processing experiments of laser metal deposition shaping[J]. Optics & Laser Technology, 2007, 39(3): 549-557.
    [5] 张庆茂, 钟敏霖, 杨 森, 等. 送粉式激光熔覆层质量与工艺参数之间的关系[J]. 焊接学报, 2001, 22(4): 51-54. Zhang Qingmao, Zhong Minlin, Yang Sen, et al. The relationship between the processing parameters and the qualities of the coatings formed by powder feeding laser cladding[J]. Transactions of the China Welding Institution, 2001, 22(4): 51-54.
    [6] Sun S,Durandet Y, Brandt M. Parametric investigation of pulsed Nd:YAG laser cladding of stellite 6 on stainless steel[J]. Surface and Coatings Technology, 2005, 194(2): 225-231.
    [7] Li Y, Yang H. The influences of processing parameters on forming characterizations during laser rapid forming[J]. Materials Science and Engineering: A, 2003, 360(1): 18-25.
    [8] 董世运, 马运哲, 徐滨士, 等. 激光熔覆材料研究现状[J]. 材料导报, 2006, 20(6): 5-9. Dong Shiyun, Ma Yunzhe, Xu Binshi, et al. Current status of material for laser cladding[J]. Materials Review, 2006, 20(6): 5-9.
    [9] Zhao X, Chen J, Lin X, et al. Study on microstructure and mechanical properties of laser rapid forming Inconel 718[J]. Materials Science and Engineering: A, 2008, 478(1): 119-124.
    [10] 杨友文, 田宗军, 潘 浒, 等. 基于遗传神经网络的镍基高温合金激光熔覆层形貌质量预测 [J]. 焊接学报, 2013, 34(11): 78- 82. Yang Youwen, Tian Zongjun, Pan Hu, et al. Geometry quality prediction of Ni-based superalloy coating by laser cladding based on neural network and genetic algorithm[J]. Transactions of the China Welding Institution, 2013, 34(11): 78- 82.
计量
  • 文章访问数:  277
  • HTML全文浏览量:  7
  • PDF下载量:  90
  • 被引次数: 0
出版历程
  • 收稿日期:  2014-12-23

目录

    /

    返回文章
    返回