10kW光纤激光焊接缺陷的形成
Formation of defects in 10 kW fiber laser welding
-
摘要: 研究了未熔透光纤激光焊接过程中工艺参数对小孔型气孔、热裂纹和飞溅的影响,并讨论焊接缺陷形成机理. 结果表明,随着光纤激光焊接速度的增加,焊缝气孔和热裂纹倾向降低. 当焦点位置在工件表面时,气孔倾向最大;而当焦点位置由入焦向离焦偏移时,热裂纹敏感性增加. 光纤激光焊接气孔是由小孔不稳定引起的,而小孔不稳定性同时引起了熔池后部凝固前沿形状的变化,提高了焊缝热裂纹的敏感性. 较慢速光纤激光焊接飞溅的形成主要在于小孔开口处前沿熔池的凸起,其程度可能与小孔的稳定性有关.Abstract: The influences of welding parameters on porosity, hot cracking and spatter were investigated in partial penetration fiber laser welding, and the formation of weld defects was also discussed. The result indicates that porosity and hot cracking are less to form with increasing the welding speed. Porosity is the most significant as the defocus distance is 0, and the susceptivity of hot cracking increases with shifting the focus position from negative to positive defocus. Porosity results from the keyhole instability, whereas the keyhole instability results in the change of the solidification geometry, which increase the susceptivity of hot cracking. Spatter occurs in low speed fiber laser welding owing to the convex part of weld pool just in the front of keyhole, which is probably determined by the keyhole stability.