焊接顺序对大型薄板装甲钢结构焊接变形的影响

董文超; 陆善平; 李殿中

留言板

尊敬的读者、作者、审稿人, 关于本刊的投稿、审稿、编辑和出版的任何问题, 您可以本页添加留言。我们将尽快给您答复。谢谢您的支持!

姓名
邮箱
手机号码
标题
留言内容
验证码

焊接顺序对大型薄板装甲钢结构焊接变形的影响

董文超, 陆善平, 李殿中

文章导航 > 焊接学报 > 2015 > 36(7): 43-46,50

董文超, 陆善平, 李殿中. 焊接顺序对大型薄板装甲钢结构焊接变形的影响[J]. 焊接学报, 2015, 36(7): 43-46,50.

引用本文:

董文超, 陆善平, 李殿中. 焊接顺序对大型薄板装甲钢结构焊接变形的影响[J]. 焊接学报, 2015, 36(7): 43-46,50.

DONG Wenchao, LU Shanping, LI Dianzhong. Effect of welding sequence on welding distortion of large-sized thin armor steel structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(7): 43-46,50.

Citation:

DONG Wenchao, LU Shanping, LI Dianzhong. Effect of welding sequence on welding distortion of large-sized thin armor steel structure[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(7): 43-46,50.

焊接顺序对大型薄板装甲钢结构焊接变形的影响

中国科学院金属研究所沈阳材料科学国家(联合)实验室, 沈阳 110016

Effect of welding sequence on welding distortion of large-sized thin armor steel structure

Shenyang National Laboratory for Materials Sciences, Institute of Metal Research, Chinese Academy of Sciences, Shenyang 110016, China

摘要: 基于有限元软件SYSWELD建立了大型薄板装甲钢结构的焊接有限元模型,采用Local-Global方法研究了焊接顺序对薄板结构焊接变形的影响. 通过对比焊缝截面宏观形貌,利用SYSWELD热源拟合工具,建立了适合现场焊接工艺的双椭球热源模型. 采用热弹塑性有限元法分析了T形和对接接头的焊接过程,获得了局部塑性应变和焊缝刚度,进而模拟了不同焊接顺序下薄板结构变形情况. 结果表明,现场焊接顺序下结构中部薄板焊接变形严重,最大变形量为9.6 mm,模拟结果与试验结果吻合较好;采用优化的焊接顺序,可有效控制薄板焊接变形,最大变形量可减小75%.
- 焊接变形 /
- 焊接顺序 /
- 数值模拟 /
- 装甲钢
Abstract: The finite element model for welding of a large-sized thin armor steel structure was developed based on the finite element software SYSWELD. The influence of welding sequence on the distortion of the thin plate structure was investigated by using Local-Global method. Using heat source fitting tool in SYSWELD, the double ellipsoid heat source models which were suitable for the site welding process were established through comparing the weld cross-sections of calculation and experiment. The welding procedures of both T-joint and butt joint were analyzed by the thermal elastic-plastic finite element method. The local plastic strain and the joint stiffness were obtained. Furthermore, the distortion behaviors of the thin plate structure in different welding sequences were simulated. The results show that the welding distortion of the medium plate is severe, and the maximum deformation is 9.6 mm. The calculated results agree well with the experimental ones. The distortion of the thin plates is improved effectively by using the optimized welding sequence. The maximum deformation is reduced by 75%.
- welding distortion /
- welding sequence /
- numerical simulation /
- armor steel

[1]	闫德俊, 刘雪松, 周广涛, 等. 大型底板结构焊接顺序控制变形数值分析[J]. 焊接学报, 2009, 30(6): 55-58. Yan Dejun, Liu Xuesong, Zhou Gugangtao, et al. Numerical analysis on optimizing welding sequence of large-sized bottom structure for controlling welding distortion[J]. Transactions of the China Welding Institution, 2009, 30(6): 55-58.
[2]	Dong P. Residual stresses and distortions in welded structures: a perspective for engineering applications[J]. Science and Technology of Welding and Joining, 2005, 10(4): 389-398.
[3]	Yi H J, Kim J Y, Yoon J H, et al. Investigations on welding residual stress and distortion in a cylinder assembly by means of a 3D finite element method and experiments[J]. Journal of Mechanical Science and Technology, 2011, 25(12): 3185-3193.
[4]	汪建华, 陆皓, 魏良武. 固有应变有限元法预测焊接变形理论及其应用[J]. 焊接学报, 2002, 23(6): 36-40.Wang Jianhua, Lu Hao, Wei Liangwu. Prediction of welding distortions based on theory of inherent strain by FEM and its application[J]. Transactions of the China Welding Institution, 2002, 23(6): 36-40.
[5]	方臣富, 吴文烈, 刘川, 等. 基于固有应变法预测双丝CO₂气体保护焊液压支架顶梁变形[J]. 焊接学报, 2013, 34(11): 1-4.Fang Chenfu, Wu Wenlie, Liu Chuan, et al. Welding deformation of top beam structure in hydraulic support by CO₂ double-wire gas shield welding based on inherent strain method[J]. Transactions of the China Welding Institution, 2013, 34(11): 1-4.
[6]	Tsirkas S A, Papanikos P, Pericleous K, et al. Evaluation of distortions in laser welded shipbuilding parts using local-global finite element approach[J]. Science and Technology of Welding and Joining, 2003, 8(2): 79-88.
[7]	Bachorski A, Painter M J, Smailes A J, et al. Finite-element prediction of distortion during gas metal arc welding using the shrinkage volume approach[J]. Journal of Materials Processing Technology, 1999, 93(8): 405-409.
[8]	田锡唐. 焊接结构[M]. 北京:机械工业出版社, 1982.

点击查看大图

计量

文章访问数: 425
HTML全文浏览量: 12
PDF下载量: 147
被引次数: 0

焊接顺序对大型薄板装甲钢结构焊接变形的影响

中国科学院金属研究所沈阳材料科学国家(联合)实验室, 沈阳 110016

收稿日期: 2013-12-19

关键词:

摘要: 基于有限元软件SYSWELD建立了大型薄板装甲钢结构的焊接有限元模型,采用Local-Global方法研究了焊接顺序对薄板结构焊接变形的影响. 通过对比焊缝截面宏观形貌,利用SYSWELD热源拟合工具,建立了适合现场焊接工艺的双椭球热源模型. 采用热弹塑性有限元法分析了T形和对接接头的焊接过程,获得了局部塑性应变和焊缝刚度,进而模拟了不同焊接顺序下薄板结构变形情况. 结果表明,现场焊接顺序下结构中部薄板焊接变形严重,最大变形量为9.6 mm,模拟结果与试验结果吻合较好;采用优化的焊接顺序,可有效控制薄板焊接变形,最大变形量可减小75%.