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成形砂轮超高频感应加热温度分布均匀性分析

Uniformity of ultra-high frequency induction heating temperature distribution of grinding wheel

  • 摘要: 针对单层钎焊超硬磨料成形砂轮感应加热时存在的温度分布不均匀问题,文中提出将砂轮成形面简化为相应特征成形面进行研究,借助FLUX有限元仿真软件,重点分析了线圈与导磁体的结构尺寸对凹、凸两类特征面感应加热时温度分布的影响规律,进而以燕尾槽形单层超硬磨料成形砂轮为对象,优化了钎焊用感应器结构.采用优化的感应器结构对燕尾槽型成形砂轮进行感应加热试验,利用红外热像仪测量成形面的温度分布.结果表明,该方法得到的感应器结构能够有效提高成形面超高频感应加热温度分布的均匀性,成形面各处温差在50℃以内.

     

    Abstract: In order to solve the problem of the nonuniform temperature distribution in induction heating process of the superhard-abrasive form grinding wheel, the grinding surface was simplified to the corresponding characteristic forming surface. The influences of coil structure and the size of the magnetizer on the temperature distribution of concave and convex characteristic forming surface were analyzed by simulating the induction heating process with software FLUX. The structure of the inductor used for induction brazing of dovetail-furrow form wheel was optimized. Then the induction heating experiment of dovetail furrow form wheel was carried out, meanwhile, the temperature distribution of forming surface was measured by infrared thermal imager. The result showed that this method can realize uniform temperature distribution of forming surface, and the difference in temperature is lower than 50℃.

     

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