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铝/钛异种金属旁路分流MIG电弧熔钎焊特性

苗玉刚, 王腾, 周玥, 韩端锋

苗玉刚, 王腾, 周玥, 韩端锋. 铝/钛异种金属旁路分流MIG电弧熔钎焊特性[J]. 焊接学报, 2015, 36(1): 47-50.
引用本文: 苗玉刚, 王腾, 周玥, 韩端锋. 铝/钛异种金属旁路分流MIG电弧熔钎焊特性[J]. 焊接学报, 2015, 36(1): 47-50.
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MIAO Yugang, WANG Teng, ZHOU Yue, HAN Duanfeng. Characteristics and mechanical properties of bypass-current MIG welding-brazed dissimilar Al/Ti joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(1): 47-50.
Citation: MIAO Yugang, WANG Teng, ZHOU Yue, HAN Duanfeng. Characteristics and mechanical properties of bypass-current MIG welding-brazed dissimilar Al/Ti joints[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(1): 47-50.
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铝/钛异种金属旁路分流MIG电弧熔钎焊特性

  • 1.

    哈尔滨工程大学水下机器人技术重点实验室, 哈尔滨 150001

  • 2.

    哈尔滨工业大学先进焊接与连接国家重点实验室, 哈尔滨 150001

基金项目: 国家自然科学基金资助项目(51005049);哈尔滨市高新技术产业专项资金资助项目(ZX2012ZC006015)

Characteristics and mechanical properties of bypass-current MIG welding-brazed dissimilar Al/Ti joints

  • 1.

    National Key Laboratory of Science and Technology on Underwater Vehicle, Harbin Engineering University, Harbin 150001, China

  • 2.

    State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, China

摘要

    摘要
  • 摘要: 以1 mm厚6061铝合金与TC4钛合金板为试验材料,进行旁路分流MIG电弧熔钎焊工艺试验,得到均匀美观的焊缝成形.分别采用金相显微镜、扫描电镜、万能拉伸试验机进行研究.结果表明,界面层上方金属间化合物以柱状晶形式存在,呈现短而密集的状态.界面层靠近钛侧易形成AlTi,而界面层靠近铝侧易形成Al3Ti,TiSi2等金属间化合物,由于焊接过程中熔池内部温度的变化不均,会使界面层中出现Al11Ti5过渡相.拉伸试验表明,接头最高抗剪强度达182.6 MPa,约为铝母材的97.6%,断裂发生在铝母材热影响区,断口出现一定量的颈缩.
    Abstract: Joining of 1 mm thick aluminum 6061 to titanium TC4 was conducted by using bypass-current MIG welding-brazed, and stable welding process and good bead appearance were obtained. The joint profile and microstructure of Ti/Al joints were observed by optical microscopy and SEM, and then the structure of the interfacial reaction layers were analyzed in details. It was found the intermetallic compound layer at the interfacial top is in the form of columnar crystal, which is in short and dense state. A mount of AlTi were observed at the interfacial layer near the Ti base metal while intermetallic compound like Al3Ti, TiSi3 were formed near the Al base metal, and the Al11Ti5 transition phase was found in the center of the interface layer due to the uneven distribution inside the weld pool during the welding process. Tensile test results show that the average tensile strength of joints is up to 182.6 MPa, which is about 97.6% of aluminum base metal. Fracture is prone to occur in the base metal with a certain amount of necking.
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    • 参考文献(7)
  • [1] Rendigs K H. Aluminium structures used in aerospace status and prospects[J]. Materials Science Forum, 1997, 242:11-24.
    [2] Faller K, Froes F H. The use of titanium in family auto-mobiles:current trends[J]. JOM, 2001, 53(4):8-27.
    [3] 兰天,董鹏,肖荣诗.铝/钛异种合金激光深熔钎焊试验分析[J].焊接学报, 2010, 31(8):109-112. Lan Tian, Dong Peng, Xiao Rongshi. Analysis of laser deep penetration brazing of alum inium and titanium alloys[J]. Transactions of the China Welding Institution, 2010, 31(8):109-112.
    [4] 吕世雄,崔庆龙,黄永宪,等. Ti/Al异种合金电弧熔钎焊接头界面断裂行为分析[J].焊接学报, 2013, 34(6):33-37. Lü Shixiong, Cui Qinglong, Huang Yongxian, et al. Analysis of interface fracture behavior of arc fusion-brazed joint between titanium and aluminum dissimilar alloys[J]. Transactions of the China Welding Institution, 2013, 34(6):33-37.
    [5] Chen Y C, Nakata K. Microstructural characterization and mechanical properties in friction stir welding of aluminum and titanium dissimilar alloys[J]. Materials & Design, 2009, 30:469-474.
    [6] 苗玉刚,吴斌涛,韩端峰,等.旁路分流MIG电弧熔钎焊接镁/钢异种金属接头特性[J].焊接学报, 2014, 35(1):25-28. Miao Yugang, Wu Bintao, Han Duanfeng, et al. Joint characteristics of magnesium/steel dissimilar metals during bypass-current MIG welding-brazing[J]. Transactions of the China Welding Institution, 2014, 35(1):25-28.
    [7] 石玗,王钊,黄健康,等.铝-镀锌钢板脉冲旁路耦合电弧MIG熔钎焊工艺及接头组织分析[J].焊接学报, 2013, 34(5):1-4. Shi Yu, Wang Zhao, Huang Jiankang, et al. Study on microstructure of fusing-brazing joint of aluminum to galvanized steel by pulsed DE-MIG welding[J]. Transactions of the China Welding Institution, 2013, 34(5):1-4.
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  • 收稿日期:  2014-10-08

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