高级检索

CO2气体保护焊逆变电源闭环控制系统

刘珊中, 汪运浩, 赵予龙, 张柯柯

刘珊中, 汪运浩, 赵予龙, 张柯柯. CO2气体保护焊逆变电源闭环控制系统[J]. 焊接学报, 2015, 36(1): 10-14.
引用本文: 刘珊中, 汪运浩, 赵予龙, 张柯柯. CO2气体保护焊逆变电源闭环控制系统[J]. 焊接学报, 2015, 36(1): 10-14.
shu
LIU Shanzhong, WANG Yunhao, ZHAO Yulong, ZHANG Keke. Research on closed-loop control system of CO2 shielded arc welding inverter power source[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(1): 10-14.
Citation: LIU Shanzhong, WANG Yunhao, ZHAO Yulong, ZHANG Keke. Research on closed-loop control system of CO2 shielded arc welding inverter power source[J]. TRANSACTIONS OF THE CHINA WELDING INSTITUTION, 2015, 36(1): 10-14.
shu

CO2气体保护焊逆变电源闭环控制系统

  • 1.

    河南科技大学信息工程学院, 洛阳 471023

  • 2.

    洛阳市锅炉压力容器检验所, 洛阳 471000

  • 3.

    河南科技大学材料科学与工程学院, 洛阳 471023

基金项目: 国家自然科学基金资助项目(50774029;U1204520);河南省创新型科技团队资助项目;河南省高校科技创新团队支持计划资助项目(13IRTSTHN003)

Research on closed-loop control system of CO2 shielded arc welding inverter power source

  • 1.

    Henan University of Science and Technology, Luoyang 471003, China

  • 2.

    Luoyang Boiler Pressure Vessel Inspection Bureau, Luoyang 471000, China

摘要

    摘要
  • 摘要: 建立了CO2气体保护焊焊接负载数学模型及相关电源-负载系统仿真模型;采用燃弧末期恒压控制、其余阶段表面张力过渡(surface tension transition,STT)电流波形控制的焊接逆变电源闭环控制结构,设计了焊接电流和电弧电压的模糊神经元PI控制器,构建了CO2焊接逆变电源控制系统仿真平台.结果表明,所设计的闭环控制结构和控制算法能使焊接电流更接近理想的STT电流波形,可改善焊缝成形质量、实现无飞溅过渡;燃弧末期电弧电压恒定,可使电弧有更好的自调节特性.
    Abstract: Mathematical model of the burning arc and short circuit stage for CO2 shielded arc welding and related power source-load simulation model were set up. The closed-loop control structure was adopted in the study, in which the current and arc voltage were uninterrupted switching. Namely, the constant voltage control was applied at the end of burning arc stage, and the current control of given STT (surface tension transition) current waveform was applied at the other stage. The fuzzy neuron PI controller of current and arc voltage was designed. The simulation platform for CO2 shielded arc welding inverter power source control system was established. Simulation results show that the closed-loop control structure and control algorithm proposed in the study can make the welding current more close to the ideal STT current waveform. It can improve the appearance of welding and realize transition without splash. The invariable arc voltage at the end of burning arc can make the arc self-regulation characteristics better.
    • HTML全文
    • 参考文献(9)
  • [1] 曾敏,曹彪,黄石生,等.波控高速焊系统的仿真[J].焊接学报, 2003, 24(6):55-59. Zeng Min, Cao Biao, Huang Shisheng, et al. Simulation research on waveform control high-speed welding system[J]. Transactions of the China Welding Institution, 2003, 24(6):55-59.
    [2] 冯曰海,卢振洋,刘嘉,等.全数字控制CO2焊Matlab/Simulink建模与仿真[J].焊接学报, 2005, 26(7):27-32. Feng Yuehai, Lu Zhengyang, Liu Jia, et al. Modeling and simulation of full digital controlled CO2 arc welding system based on Matlab/Simulink[J]. Transactions of the China Welding Institution, 2005, 26(7):27-32.
    [3] 李桓,胡连海,李俊岳,等.波控CO2焊短路过渡过程的计算机仿真及试验[J].焊接学报, 2002, 23(2):1-4. Li Huan, Hu Lianhai, Li Junyue, et al. Computer simulation and experimental research on CO2 short-circuit transfer welding under waveform control[J]. Transactions of the China Welding Institution, 2002, 23(2):1-4.
    [4] 张光先,邹增大,陈仁富,等. CO2气保焊表面张力过渡的建模及仿真[J].焊接学报, 2003, 24(4):68-72. Zhang Guangxian, Zhou Zengda, Chen Renfu, et al. Research on simulation for surface tension transformation in CO2 arc welding[J]. Transactions of the China Welding Institution, 2003, 24(4):68-72.
    [5] 刘明志,张光先,聂丽丽,等.表面张力过渡动态过程的仿真[J].焊接学报, 2003, 24(5):60-64, 80. Liu Mingzhi, Zhang Guangxian, Nie Lili, et al. Dynamic process of surface tension transformation[J]. Transactions of the China Welding Institution, 2003, 24(5):60-64, 80.
    [6] 张光先,邹增大,尹海,等. CO2气体保护焊表面张力的过渡[J].焊接学报, 2003, 24(1):80-84. Zhang Guangxian, Zhou Zengda, Yi Hai, et al. Surface tension transformation in CO2 arc welding[J]. Transactions of the China Welding Institution, 2003, 24(1):80-84.
    [7] Chol J H, Lee J Y, Yoo C D. Simulation of dynamic behavior in a GMAW system[J]. Welding Journal, 2001, 80(10):239-245.
    [8] 鲍云杰,朱志明,吴文楷.短路过渡焊接焊丝干伸长传感器[J].焊接学报, 2001, 22(3):55-58. Bao Yunjie, Zhu Zhiming, Wu Wenkai. Through the wire sensor of short-circuit CO2 welding[J]. Transactions of the China Welding Institution, 2001, 22(3):55-58.
    [9] Elliott K, Stava.A new, low-spatter arc welding machine[J]. Welding Journal, 1993, 72(1):25-29.
    • 相关文章
    • 施引文献
    • 资源附件(0)
计量
  • 文章访问数:  338
  • HTML全文浏览量:  4
  • PDF下载量:  146
  • 被引次数: 0
出版历程
  • 收稿日期:  2013-06-15

目录

摘要
HTML全文
    参考文献(9)
    相关文章
    施引文献
    资源附件(0)

    /

    返回文章
    返回

    网站版权 © 焊接杂志社焊接学报编辑部电话：0451-86323218地址：哈尔滨市松北区创新路2077号

    本系统由 北京仁和汇智信息技术有限公司 开发  百度统计