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铁粉焊条的焊接气孔分析

Analysis on welding porosity of iron powder electrode

  • 摘要: 为了确定气孔的性质,采用悬浮熔融气相色谱仪,测定了气孔中气体的成分,并利用扫描电镜观察了内部气孔的形貌.结果表明,不论是酸性焊条还是碱性焊条,其焊缝气孔中的气体都是CO和H2的混合气体,且在气孔的形成过程中CO起着更主要的作用.焊缝内部气孔的形状主要有两种,一种呈长虫状,多分布在焊缝厚度方向的中上部位;另一种呈海螺状,常分布在焊缝根部附近.试验还表明,提高焊条烘干温度时,碱性焊条的扩散氢量减少,气孔的数量也减少;酸性焊条则不同,焊缝中的扩散氢虽然减少了,但气孔数量反而增多了,故不能用扩散氢量的多少来度量气孔的产生与否.

     

    Abstract: To determine the nature of the porosity, the gas compositions in porosity were tested by suspension meltinggas chromatography apparatus. The photograph of internal porosity was also observed by SEM. The analysis result shows that the gas compositions of porosity are the same mixed ones of CO and H2 in both basic and acid electrodes. CO may be considered to play an important role in the formation of porosity. Two kinds of shapes are shown in the interior porosity. The one is worm-like porosity which situated in the middle and upper weld metal, and the other is conchoidal porosity which can be found at the root pass. The analysis result also shows that, whether the formation of porosity or nat, can be predicted by the diffusible hydrogen content of weld metal.

     

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