基于电子束快速成形金属粉末扫描路径试验
Research on scanning path based on metal powder electron beam rapid prototyping
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摘要: 扫描路径的优化对于提高电子束快速成形工艺的效率和加工质量具有较大影响,设计4种不同的电子束快速成形的扫描路径,针对投影扫描和轮廓线偏置扫描的温度场进行了有限元计算和试验.结果表明,采用轮廓线偏置扫描时只需较小的电子束电流就能使粉末达到较高的温度,高温区域与扫描区域一致,即得到的成形区域与扫描区域一致,扫描区域上各点的熔化量也基本一致,成形件表面比较均匀平整,且有利于下次铺粉,成形效果均优于投影扫描.同时偏置间距越小,成形效果越好.Abstract: Aimed at the influence of temperature distribution on forming parts caused by scanning paths of filling line of electron beam rapid prototyping technology, finite element model of simultaneous scanning and orderly scanning were established and corresponding experiments were done. The simulation results show that comparing with simultaneous scanning, the forming part quality formed by orderly scanning is better and it can be improved with the offsetting distance shorted. Although with a smaller electron beam current in orderly scanning forming process, the metal powder can also achieved a higher melting temperature and high temperature region, and the forming area is consistent with its scanning area. The equal energy density of each point on the scanning area is help to get relatively smooth forming surface and to easy spread next powder.