X80级管线钢三丝埋弧焊接热过程的数值分析
Numerical analysis of three-wire tandem submerged arc welding grade X80 pipeline steel
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摘要: 针对X80级高强管线钢纵向焊缝三电极串列三丝埋弧焊,借助ANSYS有限元分析软件,采用生死单元技术处理双V形坡口填充,利用双椭球体积热源分布模式实现载荷的施加与求解,建立焊接热过程数值分析模型.计算结果表明,焊接开始后1.6 s时出现三电极共熔池现象,到5 s时焊接过程达到准稳态,形成长度逾100 mm的熔池;焊缝区和HAZ的焊接热循环曲线出现三个高温波峰,延长了热循环曲线的高温停留时间,是HAZ晶粒粗化和焊接接头性能劣化的主要诱因.焊接工艺试验与数值计算结果对比表明,熔宽比熔深吻合更加良好,考虑焊缝余高可进一步提高计算精度.Abstract: A model for the thermal process in three-wire tandem submerged arc welding of grade X80 pipeline steel is developed by using finite element analysis software ANSYS. The element birth-death technique is employed to deal with the filling of double-V groove along the longitudinal seam of pipeline steel, and double-ellipsoid volumetric heat source is used to achieve the thermo-load application and solution. The calculated results show that the phenomenon, three-wire in a single weld pool, emerges at 1.6 s after the weld starting, the quasi-steady state is achieved at 6 s, and then a weld pool with length of over 100 mm is produced. The three peak values of temperature at the thermal cycles in weld and heat affected zone elongate the high temperature dwelling time of the thermal cycles, which is the main reason why the grains in the heat affected zone become coarser and the joint properties worsen. The comparison between the experimental and predicted results shows that the agreement extent of the weld width is better than that of the weld penetration, and the calculation accuracy can be improved if the weld reinforcement is considered.