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焊条电弧焊仿真操作中运条轨迹的检测与评价

The track and evaluation of dynamic welding activity in virtual manual welding process

  • 摘要: 针对可视化焊接模拟仿真系统中如何评定焊接操作水平问题,设计了焊条电弧焊操作模拟训练平台,包括模拟焊枪、模拟试板、图像检测模块、倾角传感器,主控计算机与评价系统,实现了对焊工操作模拟中焊条轨迹实时位置的高精度检测;从保证焊缝平直及控制焊接速度的原则出发提出了从直线度、均一度、均匀度、焊缝边缘停留时间和相似度等5个方面对焊接操作的运条轨迹进行分析与评价的方法,并通过计算机编程已嵌入到可视化焊接模拟仿真系统中,系统运行平稳.结果表明,能够客观评价焊接操作者的技术水平.

     

    Abstract: In this paper, a training platform of manual welding process was designed to solute the problem of how to evaluate welding operation level in visual welding simulation system, including simulating welding torch, simulating test plate, image detection module, angle sensor, the master computer and evaluation system. Therefore, the dynamic track location could be captured during manual welding process. Five aspects were considered for path analysis and evaluation methods in the welding operation: straightness, homogeneity, uniformity, weld edge retention time and similarity, in order to ensure the weld straightness and control principle of welding speed. The computer programming had been embedded into the visual welding simulation system which could run smoothly. The results can objectively evaluate the technical level of welding operators.

     

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