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自保护药芯焊丝全位置焊接电弧稳定性分析与评价

Analysis and evaluation of arc stability of self-shielded fluxcored wire in all-position welding

  • 摘要: 采用高速摄像仪和汉诺威弧焊质量分析仪对三种市售X70管线用自保护药芯焊丝全位置焊接的熔滴过渡及电弧稳定性进行观察分析.结果表明,全位置焊接电弧稳定性为1号焊丝最好,3号居中,2号最差;电流变异系数比标准差更能准确地反映电弧稳定性;单凭平均短路时间不能作为判定电弧稳定性的依据,必须结合短路时间频次分布图才有意义;短路过渡时电弧电压概率密度分布为双驼峰形状,双驼峰处曲线的概率密度分布及整条曲线的收敛情况可作为评定电弧稳定性的重要参考依据.

     

    Abstract: The droplet transfer and arc stability of three kinds of self-shielded flux-cored wires in all-position welding applied in X70 pipeline steel were tested by using high-speed video camera and Hanover Analysator. The results showed that as for all-position welding arc stability, No. 1 wire was the best, No. 3 wire the medium, and No. 2 wire the worst; coefficient of current variability could reflect welding stability more accurately than standard deviation; average short-circuiting time could not be taken as the only way to judge welding arc stability, which should be judged by combining with class frequency distributions diagram of short-circuiting time. During short circuiting transfer, probability density distributions diagram of arc voltage was in double-hump shape, and probability density distributions of double-hump shape curve and convergence of the whole curve could be regarded as important references for evaluating welding arc stability.

     

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