Abstract:
For controlled short circuiting transfer GMAW, peak current
Iap, background arcing current
Iab and tail-out time
tw (time required for welding current to decrease from
Iap to
Iab) are the adjustable waveform parameters, which have significant influence on the process stability, spatter rate and weld appearance. Using orthogonal experiment method, waveform parameters were optimized at different wire feeding rate. The results show that peak welding current has the strongest influence among the three waveform parameters. At wire feeding rate of 320 cm/min, the spatter rate is more than 2.5%, the weld appearance is always rough and bad no matter what levels of the waveforms parameters were used. With the wire feeding rate varying from 360 to 400 cm/min, the optimal waveform parameters keep constant, i. e.
Ipa=440 A,
Iba=50 A, and
tw=0.6 ms. At wire feedingrate of 400 cm/min, the stable welding process with a spatter rate of less than 0.35% and excellent weld appearance can be achieved in quite wide ranges of waveform parameters(
Ipa is 440-480 A,
Iba is 30-50 A, and
tw is 0.6-0.8 ms).