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束流偏移对钒合金与不锈钢电子束阻隔熔化焊接头性能的影响

Effect of EB off-set on joint of vanadium alloy to stainlesssteel by electron beam isolation welding

  • 摘要: 以金作为中间层采用电子束阻隔熔化焊方法来实现V-5Cr-5Ti钒合金与HR-2不锈钢之间的连接,研究电子束流的偏移对接头性能的影响.结果表明,不偏移电子束流(偏移距离d=0)焊接得到的钒合金与不锈钢接头界面将产生贯穿性裂纹,直接导致焊接失败.通过电子束流的偏移(偏移距离d等于束斑半径)一定程度降低了结合界面金属间化合物的产生,实现了钒合金与不锈钢的冶金结合.金作为中间层添加元素,很好地抑制了V/Fe界面的金属间化合物的产生,显著提高了接头性能,接头抗拉强度超过380 MPa.钒合金/不锈钢异种金属焊接接头焊缝正反面成形良好,X射线探伤未发现裂纹和气孔缺陷.

     

    Abstract: Vanadium alloy have been identified as leading candidate for fusion energy systems. To construct more effective and economic system, dissimilar materials joints between vanadium alloys and stainless steel were required. The high vacuum electron beam isolationwelding(EBIW) was used to joining vanadium alloy(V-5Cr-5Ti) to stainless-steel(HR-2) with the middle transition metal of Au. The effect of electron beam(EB) offset on the joint properties was analyzed. The results show that the penetrated crack forms in the joint without EB off-set(d=0), which directly leads to failure of the joint. And the metallurgical bonding joint can be achieved by minimizing the formation of intermetallic compounds with EB off-set(d=r). Au as filler material exhibits good isolation layer which helps to suppress the formation of V/Fe intermetallic compounds, improve the weld quality. The tensile strength of vanadium alloy/stainless-steel of EBIW joint is higher than 380 MPa. The weld seams have good top and back appearance, and there is no crack and porosity in the joints detected by X-ray inspection.

     

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