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不同脉冲频率条件下2219-T87高强铝合金焊缝成形行为

Weld appearance of 2219-T87 high strength aluminum alloy at different pulse frequency

  • 摘要: 采用复合超高频脉冲方波变极性钨极氩弧焊接技术完成了2219-T87高强铝合金平板堆焊试验,分析了脉冲电流频率对焊缝成形特征的影响及其规律.结果表明,脉冲电流频率对电弧特性及熔池流动行为有较大影响,造成焊缝熔宽、熔深及熔透率出现显著变化.脉冲频率fH<60 kHz时,焊缝熔宽、熔深随脉冲频率的增加而增大,熔透率在fH<35 kHz时基本保持不变,在fH>35 kHz时出现显著提升,较常规变极性氩弧焊(VP-GTAW)至少提高了34%;当脉冲频率达到60 kHz时,焊缝熔透率达到最大,较VP-GTAW提高了约60%;脉冲频率fH>65 kHz时,熔宽、熔深及熔透率呈现回落趋势.

     

    Abstract: Based on hybrid ultrahigh frequency pulse variable polarity gas tungsten arc welding process of 2219-T87 high strength aluminum alloy,the effect of pulse frequency on weld appearance was analyzed.Experimental results show that the pulse frequency has a great impact on arc characteristics and the molten pool flow behavior,which makes significant changes in the weld width,depth and penetration.When the pulse frequency fH is less than 60 kHz,the weld width and depth increase with the increase of pulse frequency.The weld penetration is hardly changed with fH< 35 kHz,while it is considerably improved by at least 34% compared with the conventional variable polarity GTAW process when fH> 35 kHz.When the pulse frequency reached up to 60 kHz,the weld penetration significantly increases by 60% compared with the conventional variable polarity GTAW process.When the pulse frequency fH> 65 kHz,the weld width,depth and penetration presented show the downward trend.

     

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