不锈钢旁路分流MIG-TIG双面电弧焊工艺特性
Characteristics of bypass-current MIG-TIG double-sided welding of stainless steel
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摘要: 以6 mm厚304不锈钢为试验材料,进行旁路分流MIG-TIG双面电弧焊接工艺试验.试验发现,该工艺不仅可以获得稳定可靠的焊接过程和美观的焊缝成形,还具有显著增加接头熔深、减少焊接缺陷、提高焊接生产率和降低焊接成本等优势,可实现在小电流(110 A)下6 mm厚304不锈钢的可靠连接.相同条件下,旁路分流MIG-TIG双面焊的熔化效率可达60.2%,远高于TIG焊的17.6%和旁路分流MIG焊的43.2%.拉伸试验表明,焊接接头的抗拉强度为776.5 MPa,约为母材强度的95%,接头断裂发生在焊接热影响区而非焊缝处,拉伸断口与受力方向约为45°,且断口表面颜色灰暗,呈典型的剪切型韧性断裂特征.Abstract: By using 6mm thick 304 stainless steel plate as base metal,the bypass-current double-sided arc welding experiments were carried out.The results showed the technology can obtain the stable process and good weld appearance.The other remarkable advantages such as increasing joint penetration,deceasing welding defects,enhancing production efficiency,reducing welding cost were also achieved.The reliable joining of 6mm thick 304 stainless steel was realized at welding current of 110 A.Furthermore,the melting efficiency of bypass-current doublesided arc welding can reach 60.2%,more than 17.6% of TIG welding and 43.2% of bypass-current MIG welding.The tensile results showed the strength of the joints can reach 776.5MPa,about 95% of that of base metal.The fracture occurs at the heateffect zone,and the angle between fracture line and stress direction is 45°.The fracture appearance is gray,which shows the characteristics of ductile fracture.