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CO2气体保护焊电弧温度场和流场建模与分析

Numerical simulation of temperature and flow field of CO2 gas shielded arc

  • 摘要: 建立了CO2气体保护焊焊接电弧三维瞬态模型,通过采集实际CO2气体保护焊瞬变电流数据,运用磁流体动力学(magneto hydrodynamics,MHD)等基本理论,结合ANSYS的多物理场耦合功能,模拟出了CO2气体保护焊焊接电弧的电场电流密度、磁场电磁力、温度和速度场的分布.电弧温度场分布模拟结果和文献中的试验数据基本一致.同时通过计算系统的流体雷诺数和马赫数对该模型中的流体层流假设和不可压缩假设的合理性进行了验证.该数学模型可为控制CO2气体保护焊焊接电弧提供理论指导,也为进一步分析CO2气体保护焊电弧的动态过程打下了基础.

     

    Abstract: A transient three-dimensional model of welding arc in CO2 gas shielded arc welding was founded.With the experimental data of transient welding current,the basic theory of magneto hydrodynamics (MHD) and the coupling of multi-physics function of ANSYS,the distribution of the current density in electric field,the electromagnetic force in magnetic field,the temperature and velocity in the flow field were simulated.The simulation result for arc temperature filed is basically identical with the experimental data in the reference.In addition,the laminar hypothesis and incompressible assumption in the model were verified by computing the Reynolds number and Mach number.The numerical model can provide theoretical guidance with the controlling of welding arc in the CO2 gas shielded arc welding, and it also lays a foundation for the further study on the analysis of transient CO2 arc.

     

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