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激光填丝焊焊丝熔入行为特征

Filler wire melting dynamics during laser beam welding with filler wire

  • 摘要: 采用高速摄像技术和工艺试验相结合的手段进行铝合金光纤激光填丝焊焊丝熔入行为及工艺特性研究.分析了焊丝熔入行为及其主要影响因素,研究了送丝方式与送丝角度对焊缝成形及焊接过程稳定性的影响.结果表明,依据光丝间距的不同,焊丝熔入行为可分为3种典型特征,铺展过渡、液桥过渡和大滴过渡,其中液桥过渡最为理想;前置送丝焊丝熔化效率高,工艺窗口较宽;送丝角度影响焊丝吸收激光能量程度以及液态焊丝对液态熔池的冲击力的大小,随着送丝角度的增加焊缝背部熔宽有明显增加,而焊缝熔深基本不变.

     

    Abstract: The behavior characteristics of wire melting and fiber laser beam welding process of aluminum alloys with filler wire were carried out by using high-speed camera and experimental tests.The filler wire melting behavior and its main influencing factors were analyzed.The effect of wire feeding mode and wire feeding angle on weld formation and welding process stability were also studied.The results show that the melting behavior, which mainly depends on the distance between laser incident position and filler wire,can be divided into three types:the spreading transfer,the liquid bridge transfer and the globular transfer,and the liquid bridge transfer is the ideal type.The mode of pre-wire has higher efficiency and wider process window.The level of laser energy absorption by wire and the impact force of liquid wires on the liquid weld pool are affected by the wire feeding angle.The back weld width increases obviously with increase of wire feeding angle,while the weld penetration keeps essentially invariable.

     

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