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铝/铁复合板与铝合金超声波辅助钎焊

Ultrasonic-assisted brazing of Al/Fe with Al alloy

  • 摘要: 利用超声波辅助钎焊的方法,在大气环境、中温、无钎剂条件下,实现了铝合金与薄膜铝/铁复合板的高强、可靠连接.研究了采用Zn-Al,Al-Si钎料得到的焊缝组织及其性能.结果表明,采用Zn-Al钎料钎焊5A06铝合金和复合板,超声波能有效破除氧化膜,铝膜溶解扩散易于控制,焊缝没有金属间化合物,在铝层未完全溶解时,抗剪强度均大于70 MPa,焊缝由α-Al,η-Zn,共晶和共析组织构成;采用Al-Si钎料钎焊1100纯铝和复合板,复合板铝膜短时间内完全溶解,焊缝存在复杂的Fe-Al-Si三元化合物,并发现明显的裂纹,抗剪强度约为20 MPa.

     

    Abstract: Different amount of nano-CeO2 powder was added into NiCrFe/WC for spray.The coating was produced on Q235 substrate by CP-3000 high velocity flame spraying equipment.The microstructure and surface morphology of the coating were analyzed by optical microscopy and scanning electron microscopy.The phase composition of the coating was determined by X-ray diffraction.The wear properties of the coating were investigated by an M-200-wear-tester.The adhesive strength of the coating were investigated on an SHT4605 universal testing machine.The micro-hardness of the coating was evaluated by HXD- 1000TM micro-hardness instrument.The results showed that nano-CeO2 powder could refine the microstructure of the coating and improve the compactness of the coating,which also promoted the chemical metallurgical reaction among components in the process of solidification and crystallization of the coating.In the process of formation of the coating,some new phases were formed,such as NiCrFe、γ(Fe,Ni) solid solution and CeNi3.These new phases improved the mechanical properties of the coating through solid solution strengthening.The micro-hardness, adhesive strength and wear resistance of the coating were greatly improved.The optimal addition of nano-CeO2 powder was 1%.

     

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