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Q125级套管钢高频电阻焊接头耐CO2/H2S腐蚀行为

Corrosion behavior of high frequency resistance welding joint of Q125 grade tube steel under CO2/H2S environment

  • 摘要: 采用SEM,EBSD和电化学等手段研究了Q125级石油套管钢高频电阻焊接头的耐CO2/H2S腐蚀行为.结果表明,Q125级套管钢高频电阻焊接头处母材的耐腐蚀性能最好,热影响区次之,而焊缝的耐腐蚀性能最差,导致高频电阻焊接头在CO2/H2S腐蚀环境中产生了沟槽腐蚀.试验钢焊缝处的大角晶界比例高于母材和热影响区,从而使焊缝区反应速度常数高于母材和热影响区,这是焊缝区腐蚀速率最高的一个重要原因.通过电化学分析表明,焊缝处的电极反应的极化阻力最小,腐蚀反应易于发生;而母材的电极反应的极化电阻最大,腐蚀反应不易进行,这与腐蚀试验所得结果及极化曲线分析结果一致.

     

    Abstract: The corrosion behavior of high frequency resistance welding (ERW) joint of Q125 grade tube steel was studied by SEM,EBSD and electrochemical measurement under CO2/ H2S environment. The results showed that the corrosion prosperty of joint was worse than that of the base metal and heat affected zone,thus the grooving corrosion occurred in the ERW welding joint under CO2/H2S environment. The proportion of large-angle grain boundary in welding zone was more than that of base metal and heat affected zone,which played an important role in the highest corrosion rate of welding zone. Electrochemical analysis results demonstrated that welding zone was easy to corrode because of its smallest polarization resistance in electrode reaction, while the polarization resistance of base metal was the biggest. All of these were consistent with the result of corrosion test and analysis of polarization curve.

     

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