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焊缝金属氧化物夹杂的尺寸及分布辅助外电场控制法

Research on controlling method of size and distribution of oxide inclusions in weld metal with auxiliary electric field

  • 摘要: 提出了一种在埋弧自动焊熔渣-熔池间随焊施加一辅助外电场,利用外电场控制熔体内部离子流进而控制焊缝氧化物夹杂尺寸及其分布的方法,并以直流电源提供的电压作为外电场开展了初步试验研究.结果表明,以钨材作外电场的阴极向液态熔渣内部补充大量的自由电子可极大地改善液态熔渣的导电性能,有效地诱导熔体内部形成稳定的定向离子流;外电场作用于熔渣-熔池通过使熔体内部复合粒子的进一步电离,正负离子形成互为逆向的离子流并在界面产生电化学反应以减少氧化结合的机会,因而有利于夹杂物的细化及弥散分布;同时外电场也可促使熔池内部自由氧离子电迁移至渣-金界面,并在界面优先与熔渣中氧化物形成元素结合进入熔渣从而削弱熔渣对熔池金属的氧化作用,使焊缝金属的氧含量显著降低.

     

    Abstract: For controlling size and distribution of oxide inclusions in weld metal,a method was presented in which an auxiliary electric field was applied between molten slag and weld pool metal with submerged arc welding so as to lead ion flow in molten by making use of auxiliary electric field. The preliminary experimental research was carried out with voltage supplied by direct current power supply as auxiliary electric field. The results show that when tungsten is used as cathode of auxiliary electric field,the electric conductivity of molten slag can be greatly improved due to lots of free electrons running into molten slag,and this makes a steady directional ion flow effectively inside the molten. By making complex particles ionization inside the molten, the auxiliary electric field applied between molten slag and weld pool metal impels both positive and negative ions to produce inverse flowers and results in electrochemical reactions at interface, thus reducing the opportunity of oxidation and this is helpful for inclusions to be broken and homogeneous. Meanwhile, under auxiliary electric field,the free oxygen ion in weld pool will migrate to slag-metal interface and be preferably combined with oxide forming elements in molten slag,then enter into slag. Therefore the oxygen content in weld metal can be effectively reduced.

     

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