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基于有限元的搭接接头应力集中系数分析

Analysis of stress concentration factors of overlap joints based on finite element method

  • 摘要: 针对双侧焊接的搭接接头进行有限元建模,计算不同搭接长度、焊缝宽度和焊趾过渡圆弧半径下焊根和焊趾处的应力集中系数,回归分析建立应力集中系数与各几何参数的关系方程.结果表明,搭接长度对应力集中系数的影响最显著,随着搭接长度增大,焊根和焊趾处应力集中系数都增大;随着焊缝宽度增大,焊根应力集中系数降低,焊趾应力集中系数升高;焊趾过渡半径较大时,随着焊趾过渡半径增大,焊根应力集中系数小幅增大,焊趾应力集中系数基本不变;应力集中系数关系方程与有限元计算结果吻合较好,焊根和焊趾应力集中系数的相对误差在5%和2%以内.

     

    Abstract: Stress concentration factors have a significant effect on the load capacity of overlap joint.The influence of joint geometric parameters on stress concentration factors of bilateral welded undermatching overlap joints were studied based on the finite element method,and the stress concentration equation was founded based on regression analysis method.The result shows that the lap length plays the most important role in stress concentration factors.The stress concentration factors at weld root increase with the lap length increasing,weld width decreasing and weld toe smooth transition radius decreasing.The stress concentration factors at weld toe increase with the lap length and weld width increasing.Weld toe with smooth transition radius has little effect on concentration factors at weld toe.The stress concentration equation has a good agreement with the finite element result.

     

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